Industrial Vacuum Emulsifier System Stainless Steel Mixing Tank

Product introduction of Vacuum Emulsifier System

Vacuum emulsifier system is a high-performance industrial mixing tank widely used in cosmetics, coatings, food, and chemical processing industries. The system combines vacuum emulsification, high-speed dispersion, and homogenization to achieve ultra-fine and stable product textures. It is constructed from stainless steel 304 or 316 with optional heating and cooling jackets for different process requirements. The tank supports multiple agitator types such as anchor, frame, and spiral mixing. With a vacuum environment, it prevents air bubbles and improves product stability. The system is designed for efficient production, easy operation, and long-term durability, making it ideal for modern industrial manufacturing plants.

Working principle

Step 1: Raw materials are loaded into stainless steel mixing tank
Step 2: Vacuum system removes air from the mixing chamber
Step 3: Heating or cooling jacket adjusts required processing temperature
Step 4: High-speed dispersing disc rotates to break particle structure
Step 5: Agitator ensures multi-directional material movement and blending
Step 6: Vacuum suction cycle continuously refines material circulation
Step 7: Homogenization process reduces particle size for stable formulation
Step 8: Finished product is discharged after reaching required consistency

Product Parameter Table

Parameter	Specification
Volume	1000 L
Motor Power	1.5 kW
Nominal Diameter	1000 mm
Stirring Speed	24-120 r/min (optional)
Nominal Pressure	Atmospheric pressure
Jacketed Pressure	0.25 MPa

Comparison Module

Conclusion: Vacuum emulsifier system provides higher efficiency, stability, and product quality for industrial production.

Main Features

• Vacuum mixing environment eliminates bubbles and improves product stability
• High-speed dispersing system reduces particle size for smooth texture
• Multiple agitator designs support different viscosity materials
• Stainless steel SUS304/SUS316 ensures corrosion resistance and hygiene safety
• Optional heating and cooling jacket improves process flexibility
• Hydraulic lifting system simplifies cleaning and maintenance
• Strong dispersion capability ensures uniform mixing of materials
• Modular design supports cosmetic, food, and chemical applications

Application Scenarios

• For cosmetic manufacturers → unstable cream texture → achieve smooth and stable emulsions
• For paint and coating factories → uneven pigment dispersion → ensure uniform color and consistency
• For food processing plants → poor mixing uniformity → improve product stability and taste
• For resin production → high viscosity mixing difficulty → enable efficient homogenization
• For laboratory research → small batch inconsistency → achieve precise formulation control
• For chemical industries → air bubble contamination → ensure vacuum bubble-free mixing

Why Choose Us

• 100% direct manufacturer with full production control
• Rich industrial experience in mixing and emulsification systems
• Strict quality control system ensures stable machine performance
• Flexible MOQ supports small and large scale projects
• Fast delivery with 20% shorter lead time than industry average
• Professional engineering team provides full technical support
• 24/7 response within 1 hour for inquiries and quotations
• Reliable after-sales service ensures long-term operation stability

FAQ

1. What is vacuum emulsifier system used for in cosmetics industry?
It is used to produce creams, lotions, and stable cosmetic emulsions.

2. How does vacuum emulsifier mixing tank work step by step?
It mixes materials under vacuum with high-speed dispersion and homogenization.

3. What is the difference between emulsifier tank and mixing tank?
Emulsifier tank provides vacuum and high shear homogenization.

4. Can vacuum emulsifier system be used for food production?
Yes, it is widely used in food, sauce, and dairy processing.

5. What materials are used in vacuum emulsifier system construction?
It is made of stainless steel SUS304 or SUS316.

6. How to prevent bubbles in mixing process?
Vacuum system removes air during emulsification process.

7. What is lead time for vacuum emulsifier system delivery?
Standard delivery is fast with flexible stock-based production.

Buying Guide

1. What capacity vacuum emulsifier system do I need?
Choose based on daily production volume and batch size requirements.

2. Should I choose 304 or 316 stainless steel?
316 is recommended for high-corrosion or pharmaceutical-grade applications.

3. Do I need heating or cooling function?
Yes, if your product requires temperature-sensitive processing.

4. What agitator type is best for my product?
Anchor for high viscosity, frame for medium, spiral for complex mixing.

5. Is vacuum function necessary?
Yes, it prevents bubbles and improves product stability.

Contact us to get your quotation now.

Get in touch with our engineering team.