Automatic 4 Head Piston Pump Filling Machine for Sauce and Jam

4 Head Piston Pump Filling Machine Product Introduction

The Automatic 4 Head Piston Pump Filling Machine for Sauce and Jam is an advanced cup filling and sealing solution designed for automatic packaging of liquid and semi-liquid food products. Equipped with a four-head piston pump filling system, the machine provides accurate dosing and stable filling performance for products with different viscosities.

This automatic cup filling machine integrates cup feeding, quantitative filling, film lid placement, heat sealing, and finished product output into one complete system. It is specially designed for products such as sauces, jams, ketchup, mayonnaise, yogurt, honey, and other thick liquid or semi-liquid materials.

With a linear conveyor structure and multi-station working process, the machine improves production efficiency while maintaining consistent filling volume and sealing quality. The compact and hygienic design makes it suitable for food factories, sauce manufacturers, dairy producers, and customized packaging applications.

Industry Pain Points

Food manufacturers often require accurate filling solutions for viscous products that are difficult to handle with ordinary liquid filling systems.

Manual cup filling processes can result in inconsistent product quantity, higher labor costs, and lower production efficiency.

Thick sauces and jams may create filling fluctuations due to different viscosity characteristics.

Separate filling and sealing equipment requires more production space and increases operation complexity.

Food packaging companies need reliable sealing performance to prevent leakage and maintain product freshness.

Different cup sizes and filling volumes require flexible equipment with adjustable parameters.

Our Solution

The Automatic 4 Head Piston Pump Filling Machine provides an integrated solution for cup-based liquid and paste packaging.

The piston pump filling system ensures accurate volume control and smooth product transfer, making it suitable for thick and semi-liquid materials. Four filling heads allow multiple cups to be processed simultaneously, improving production capacity.

The machine combines automatic cup feeding, filling, film placement, sealing, and output functions into one production line. This reduces manual operation, improves packaging consistency, and helps manufacturers achieve efficient and professional food packaging.

System Overview

This automatic cup filling and sealing machine adopts a linear production structure with multiple working stations. The system includes cup feeding mechanism, four piston filling heads, film lid feeding structure, sealing station, control panel, and product discharge section.

During operation, empty cups are automatically transferred into the filling station. The piston pump accurately dispenses the preset amount of product into each cup. After filling, the film lid is automatically positioned and sealed to ensure package integrity.

The touchscreen control system allows operators to adjust filling parameters, production speed, and machine settings according to different products and packaging requirements.

Process Description

1. Cup Feeding
Empty plastic cups are automatically supplied and transferred into the production line.

2. Cup Positioning
The cups are accurately positioned under the filling heads for stable operation.

3. Product Filling
The four piston pumps fill the preset amount of sauce, jam, or other liquid products into each cup.

4. Film Lid Placement
The sealing film is automatically delivered and placed onto the filled cups.

5. Heat Sealing
The sealing system applies heat and pressure to create a reliable package seal.

6. Quality Control
The machine checks the packaging process to maintain stable operation and consistent output.

7. Finished Product Output
The sealed cups are automatically transported for collection or further processing.

Main Features

Automatic cup feeding, filling, sealing, and output in one integrated machine.

Four-head piston pump filling system provides accurate and stable filling performance.

Suitable for sauces, jams, ketchup, mayonnaise, yogurt, honey, and other viscous products.

Linear conveyor design supports continuous and efficient production.

Adjustable filling volume meets different packaging requirements.

Automatic film lid feeding and sealing improve packaging appearance.

Touchscreen control system allows simple operation and parameter adjustment.

Food-grade contact parts meet hygiene requirements for food production.

Compact structure saves factory space and simplifies maintenance.

Suitable for customized cup packaging solutions.

Key Performance Highlights

The machine is designed for manufacturers requiring high-quality cup packaging of liquid and semi-liquid products.

The four-head piston pump system provides precise filling control and is especially suitable for thick products that require stable dosing. Compared with manual filling methods, it significantly improves production efficiency and reduces filling variation.

The integrated filling and sealing process ensures smooth operation from empty cup loading to finished product output. The equipment provides reliable performance for food producers looking for automation, accuracy, and professional packaging quality.

Packaging Advantages

Accurate piston filling ensures consistent product quantity in every cup.

Automatic sealing helps protect products from contamination and leakage.

Cup packaging provides convenient portion sizes for retail, catering, and food service markets.

The sealed cup design improves product appearance and extends storage convenience.

The automated process reduces labor requirements and improves production efficiency.

Technical Specifications

Parameter	Specification
Equipment Type	Automatic 4 Head Piston Pump Filling Machine for Sauce and Jam
Power Supply	380V / 220V, 50-60Hz
Machine Power	3.2 kW
Working Speed	Approx. 2500-3000 pcs/hour (Depending on filling range and material characteristics)
Filling Pump	Piston Pump
Filling Range	Customizable
Suitable Cup Size	Customizable
Hopper Size	Approx. 60L
Air Pressure	0.6-0.8 MPa
Filling Heads	4 Heads
Filling Method	Piston pump volumetric filling
Machine Structure	Linear cup filling and sealing system
Machine Dimension	Approx. 2940 × 670 × 1800 mm (L × W × H)
Package Dimension	Approx. 3070 × 760 × 1950 mm (L × W × H)
Machine Weight	Approx. 692 kg
Applicable Products	Sauce, jam, ketchup, mayonnaise, honey, yogurt, and other liquid or paste products
Application Industry	Food processing, condiment, dairy, beverage, and ready-to-eat food industries

Suitable Products

Fruit jam and preserves.

Tomato sauce and ketchup.

Chili sauce and seasoning sauces.

Mayonnaise and salad dressing.

Honey and syrup products.

Yogurt and dairy-based products.

Chocolate sauce and dessert toppings.

Peanut butter and nut spreads.

Creamy food ingredients.

Other liquid and semi-liquid products.

Application Scenarios

Jam factories producing retail portion cups.

Sauce manufacturers packaging ketchup and seasoning products.

Food processing companies requiring automatic cup filling solutions.

Dairy producers packaging yogurt and similar products.

Restaurant supply companies producing convenient sauce cups.

Snack manufacturers developing single-serving packaging.

OEM food packaging companies handling customized products.

Small and medium food factories upgrading manual filling processes.

Central kitchens producing portion-controlled ingredients.

Retail brands requiring professional cup packaging appearance.

Industry Applications

Food Processing Industry for sauces, jams, and semi-liquid product packaging.

Condiment Industry for ketchup, chili sauce, mayonnaise, and seasoning products.

Dairy Industry for yogurt and dairy-based cup filling.

Beverage Industry for thick drinks and specialty liquid products.

Dessert Industry for chocolate sauce, cream, and sweet toppings.

Honey Industry for portion honey cup packaging.

Catering Supply Industry for single-use food ingredient packages.

OEM Packaging Industry for customized cup filling services.

Ready-to-Eat Food Industry for convenient retail packaging.

Snack Food Industry for portion-controlled product packaging.

Additional Content: Packaging Compatibility

The machine is suitable for various plastic cup packaging formats and can be customized according to customer requirements.

Compatible cup materials include:

PP plastic cups

PE plastic cups

Food-grade composite cups

Customized cup shapes and sizes

The sealing film can also be selected according to product characteristics and storage requirements.

Optional Functions

Customized filling volume system

Different piston pump configurations

Automatic date coding system

Cup detection system

Customized cup sizes

Automatic conveyor connection

Production line integration

Protective cover and safety system

FAQ

1. What products can this cup filling machine package?

It is suitable for sauces, jams, ketchup, mayonnaise, honey, yogurt, and other liquid or semi-liquid products.

2. Why does the machine use a piston pump?

The piston pump provides accurate filling volume and is suitable for products with higher viscosity.

3. How many filling heads does the machine have?

The standard configuration includes four filling heads, which can improve production efficiency.

4. Can the filling volume be adjusted?

Yes, the filling volume can be adjusted according to different product requirements.

5. Can the machine fill different cup sizes?

Yes, the machine can be customized for different cup sizes and packaging formats.

6. Does the machine include sealing function?

Yes, it integrates automatic film lid placement and heat sealing functions.

7. Is this machine suitable for food production?

Yes, it is designed for food packaging applications with hygienic material contact components.

8. Can the machine handle thick sauces and jams?

Yes, the piston pump system is specifically suitable for viscous liquid and paste products.

9. Is the operation complicated?

No, the touchscreen control system makes operation and parameter adjustment simple.

10. Can this machine be integrated into a complete production line?

Yes, it can be connected with other equipment such as conveyors, filling systems, and packaging lines.

 

Contact us to get your quotation now.

Get in touch with our engineering team.