Automatic Viscous Liquid Filling Machine with Gear Pump

Automatic Viscous Liquid Filling Machine Product Introduction

The Automatic Viscous Liquid Filling Machine with Gear Pump is a compact desktop filling solution designed for accurate filling of high-viscosity liquid and semi-liquid products. Equipped with a food-grade gear pump system, this machine provides stable material transfer and precise filling control for products with different viscosity characteristics.

The machine adopts an automatic rotary table design, allowing bottles to be positioned and filled efficiently. It is suitable for a wide range of thick liquid products, including honey, sauces, jams, syrups, oils, lotions, creams, and other viscous materials used in food, beverage, cosmetic, and daily chemical industries.

With a touchscreen control system, adjustable filling parameters, anti-dripping filling nozzle, and flexible bottle positioning structure, this automatic liquid filling machine provides a practical solution for small and medium-sized manufacturers requiring accurate, clean, and efficient bottle filling.

Industry Pain Points

High-viscosity products usually have slow flow characteristics, making filling accuracy difficult to maintain with ordinary filling methods.

Manual filling processes can cause inconsistent filling volume, higher labor costs, and reduced production efficiency.

Sticky materials may create dripping problems during filling, affecting product appearance and workplace cleanliness.

Different bottle sizes and product types require flexible filling equipment with easy adjustment.

Small and medium manufacturers often need compact equipment that provides professional filling performance while saving production space.

Food, beverage, and cosmetic industries require hygienic filling solutions to ensure product quality and production stability.

Our Solution

The Automatic Viscous Liquid Filling Machine with Gear Pump provides a reliable solution for precise filling of thick and semi-liquid products.

The gear pump filling system ensures smooth product transfer and stable filling performance, making it suitable for materials that require stronger conveying ability. The automatic rotary table improves bottle positioning accuracy and reduces manual handling during the filling process.

The equipment combines filling control, bottle positioning, and anti-dripping technology into one compact machine, helping manufacturers improve efficiency, reduce material waste, and achieve consistent packaging quality.

System Overview

This automatic filling machine integrates a gear pump system, rotary filling table, filling nozzle, touchscreen control panel, and automatic operation functions.

During production, bottles are placed on the rotary table and automatically moved into the filling position. The gear pump transfers the product from the storage container through the filling pipe, and the filling nozzle dispenses the preset quantity into each bottle.

After completing the filling process, the nozzle automatically stops and reduces dripping to maintain a clean filling environment. Operators can adjust filling volume, speed, and other parameters through the touchscreen interface according to different product requirements.

Process Description

1. Product Preparation
The viscous liquid material is prepared and supplied to the filling system through the product inlet pipe.

2. Bottle Placement
Empty bottles are placed on the rotary table before the automatic filling process begins.

3. Bottle Positioning
The rotary table moves bottles accurately to the filling station.

4. Product Pumping
The gear pump transfers the thick liquid smoothly from the material container.

5. Automatic Filling
The filling nozzle dispenses the preset amount of product into each bottle.

6. Anti-Dripping Control
The filling nozzle automatically controls material flow to reduce dripping and product waste.

7. Finished Product Collection
Filled bottles are removed for further processes such as capping, labeling, or packaging.

Main Features

Automatic rotary table design improves bottle positioning efficiency and filling consistency.

Food-grade gear pump provides stable filling performance for thick liquid products.

Suitable for honey, sauces, jams, syrups, oils, lotions, and other viscous materials.

Anti-dripping filling nozzle helps maintain clean bottle surfaces and reduce material loss.

Touchscreen control system allows convenient adjustment of filling parameters.

Adjustable filling volume supports different bottle sizes and production requirements.

Compact desktop structure requires less installation space.

Full electric operation simplifies equipment installation and maintenance.

Stainless steel construction provides durability and easy cleaning.

Suitable for small batch production and customized filling applications.

Key Performance Highlights

The Automatic Viscous Liquid Filling Machine with Gear Pump is designed to solve the challenges of filling thick liquids that require stable flow control and accurate dosing.

The gear pump system provides smooth and consistent material delivery, making it suitable for products with higher viscosity such as honey, sauces, and cosmetic formulations. The rotary table structure improves working efficiency by reducing manual bottle positioning.

The combination of precise filling control, compact design, and flexible adjustment makes this machine an effective solution for businesses looking to improve filling quality while maintaining production flexibility.

Filling Advantages

The machine provides accurate filling performance to maintain consistent product quantity in every container.

The gear pump system handles viscous products smoothly and reduces filling fluctuations.

The anti-dripping nozzle design improves packaging appearance and reduces cleaning requirements.

The compact structure allows convenient installation in workshops, laboratories, and small production areas.

The adjustable filling system allows the equipment to adapt to different products and containers.

Technical Specifications

Parameter	Specification
Equipment Type	Automatic Viscous Liquid Filling Machine with Gear Pump
Applicable Products	Honey, sauce, jam, syrup, oil, lotion, cream, and other viscous liquid products
Power Supply	110V / 220V, 50-60Hz
Machine Power	≤400W
Filling Pump	Gear Pump
Filling Range	1-500g
Maximum Flow Rate	6 L/min
Filling Accuracy	0.1%-0.5%
Filling Speed	Approx. 1200 BPH (Based on 100g honey)
Suitable Liquid Viscosity	1000CP-180000CP
Liquid Temperature	≤70℃
Suitable Bottle Height	≤220mm
Rotary Plate Diameter	600mm
Maximum Suction Distance	1.5m
Control System	Touchscreen control system
Filling Method	Automatic rotary table filling
Machine Dimension	Approx. 850 × 600 × 635 mm (L × W × H)
Machine Weight	Approx. 75 kg
Application Industry	Food, beverage, cosmetic, daily chemical, and healthcare industries

Suitable Products

Honey and natural sweetener products.

Fruit jam and spread products.

Peanut butter and thick food sauces.

Maple syrup and flavored syrups.

Cooking oils and specialty oils.

Cosmetic creams and lotions.

Shampoo and shower gel products.

Liquid seasoning products.

Healthcare gels and viscous formulations.

Other high-viscosity liquid materials.

Application Scenarios

Small honey producers requiring automatic bottle filling for retail honey products.

Food processing workshops filling sauces, jams, spreads, and thick seasoning products.

Beverage manufacturers packaging syrup, concentrated juice, and flavored liquid products.

Small batch food brands upgrading from manual filling to automatic production.

Premium food companies producing customized bottles with accurate filling requirements.

Cosmetic startups filling lotions, creams, and skincare liquids into different bottle containers.

Personal care manufacturers producing shampoo, shower gel, and thick liquid products.

OEM factories handling multiple viscous liquid filling projects for different customers.

Laboratories and pilot production facilities testing new liquid formulations.

Specialty product manufacturers requiring flexible filling equipment with compact design.

Restaurant and catering suppliers packaging sauces, condiments, and food toppings.

Natural product companies filling honey, herbal extracts, and specialty liquid products.

Retail brands producing small-volume packaged products with consistent filling quality.

Small and medium enterprises requiring efficient filling solutions without large production lines.

Custom packaging projects requiring adjustable filling volume and different bottle formats.

Industry Applications

Food Processing Industry for honey, jam, sauce, syrup, and thick food ingredient filling.

Beverage Industry for concentrated liquids, fruit syrups, and beverage additives.

Condiment Industry for ketchup, chili sauce, salad dressing, and seasoning products.

Honey Processing Industry for natural honey and flavored honey packaging.

Edible Oil Industry for specialty oils, cooking oils, and functional oil products.

Cosmetics Industry for creams, lotions, serums, and skincare formulations.

Daily Chemical Industry for shampoo, shower gel, detergent, and cleaning products.

Healthcare Industry for gels, liquid supplements, and viscous healthcare formulations.

Pharmaceutical Industry for ointments, topical gels, and medical liquid products.

Natural Products Industry for herbal extracts, organic products, and specialty formulations.

Personal Care Manufacturing Industry for customized bottle filling applications.

OEM Packaging Industry for contract filling services and customized production.

Small Batch Manufacturing Industry for flexible and efficient liquid filling solutions.

Retail Product Industry for consumer-ready bottled liquid products.

Food Service Supply Industry for sauces, dressings, and single-use condiment packaging.

Why Choose This Equipment

The Automatic Viscous Liquid Filling Machine with Gear Pump combines accurate filling performance, compact design, and simple operation to meet the needs of modern liquid product manufacturers.

Compared with manual filling methods, this equipment improves production consistency and reduces labor requirements. The gear pump system provides reliable performance for thick products, while the rotary table structure improves filling efficiency and package quality.

It is an ideal choice for companies producing food, beverage, cosmetic, and daily chemical products that require flexible and accurate viscous liquid filling.

Product Compatibility

The machine can be used with different types of containers, including glass bottles, plastic bottles, cosmetic containers, food jars, and other customized packaging formats.

The filling parameters can be adjusted according to product viscosity, bottle size, and production requirements, providing flexible solutions for different applications.

Optional Functions

Date coding system

Customized filling nozzle

Larger material storage tank

Multiple filling heads

Bottle positioning customization

Heating system for high-viscosity products

Automatic capping and labeling integration

Connection with complete production lines

FAQ

1. What products can this filling machine handle?

The machine is suitable for honey, sauces, jams, syrups, oils, lotions, creams, and other viscous liquid products.

2. Why use a gear pump for filling?

The gear pump provides stable product transfer and is suitable for materials with higher viscosity compared with standard liquid pumps.

3. Can the filling volume be adjusted?

Yes, the filling volume can be adjusted according to different bottle sizes and production requirements.

4. Is this machine suitable for food products?

Yes, the machine uses food-grade contact components and is suitable for food filling applications.

5. Can it fill cosmetic products?

Yes, it can fill cosmetic products such as lotions, creams, gels, and other personal care liquids.

6. Does the machine prevent dripping after filling?

Yes, the filling nozzle is designed with anti-dripping control to reduce material waste and keep containers clean.

7. What bottle types can be used?

The machine can work with various glass and plastic bottles as well as customized containers.

8. Is the machine fully automatic?

Yes, the machine performs automatic bottle positioning and filling operations, with touchscreen parameter control.

9. Can the machine be customized?

Yes, filling range, nozzle design, pump type, and additional functions can be customized according to customer requirements.

10. What industries commonly use this machine?

It is widely used in food, beverage, cosmetics, daily chemicals, healthcare, and specialty product industries.

 

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