Industrial Tomato Paste Processing Plant System – Turnkey Solution by ESAY

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The Industrial Tomato Paste Processing Plant System by ESAY is a fully integrated, high-efficiency production solution designed for large-scale food factories. This advanced tomato processing system converts fresh tomatoes into high-quality tomato paste, ketchup, or sauce with consistent taste, texture, and long shelf life.

Whether you are building a new factory or upgrading an existing production line, this turnkey tomato paste production system provides complete automation, energy efficiency, and maximum output.

Complete Tomato Paste Processing System Workflow

Our tomato paste processing line covers the entire production process:

1. Raw Material Handling System
Fresh tomato receiving platform
Bubble washing machine for dirt removal
Sorting conveyor for quality selection
Crushing machine for pulp preparation

Solves the problem of impurities, uneven quality, and manual labor inefficiency

2. Tomato Pulping & Refining System
Pulper and refiner (single-stage or double-stage)
Seed and skin separation system
High-efficiency extraction rate
Ensures maximum juice yield and smooth texture

3. Preheating & Enzyme Inactivation System
Tubular or plate preheater
Rapid heating to stabilize color and flavor
Prevents oxidation and nutrient loss

4. Concentration System (Core System)
Vacuum evaporator (single/multiple effect)
Low-temperature concentration technology
Brix adjustable (28–36%, 36–38%, or customized)
Key to achieving high-quality tomato paste with rich flavor

5. Sterilization System
Tubular sterilizer or UHT system
Precise temperature control
Ensures food safety and long shelf life

6. Aseptic Filling System
Aseptic bag-in-drum filling machine
Optional small packaging line (sachet, bottle, pouch)
Enables export-grade aseptic packaging

7. CIP Cleaning System
Fully automatic cleaning system
Acid + alkali + hot water circulation
Reduces downtime and ensures hygienic production
Tomato paste production line,tomato sauce processing machine

Key Advantages of ESAY Tomato Processing System

1.Turnkey Solution (One-Stop Supply)
From raw tomatoes to final packaging — complete processing + filling system integration

2.High Automation & PLC Control
Siemens/Schneider control system
Touchscreen operation
Real-time monitoring
Reduces labor cost and improves efficiency

3.Energy-Saving Design
Multi-effect evaporation system
Heat recovery technology
Saves up to 30–40% energy consumption

4.Food Safety & Hygiene Compliance
Fully enclosed system
CIP automatic cleaning
Meets international food standards

5.Flexible Customization
Capacity customization
Layout design based on factory space
Packaging options (drum, pouch, bottle)

industrial-tomato-paste-processing-system-line

Application Scenarios

This tomato paste processing plant system is widely used in:

  • Food processing factories
  • Tomato paste export plants
  • Ketchup and sauce manufacturers
  • Agricultural product processing zones
  • Government or NGO food projects

Industry Pain Points We Solve

  • Low yield from traditional processing
  • High labor cost and inefficiency
  • Inconsistent product quality
  • Short shelf life due to poor sterilization
  • High energy consumption

Optional Supporting Equipment

To build a complete factory, we can also provide:

  • Water treatment system
  • Steam boiler
  • Air compressor
  • Cold storage system
  • Packaging line (bottle/can/pouch)

FAQ – Tomato Paste Processing Plant

Q1: What capacity should I choose?
We recommend based on your daily output (tons/day) and working hours.

Q2: Can the system produce ketchup as well?
Yes, the system can be extended with mixing and seasoning modules.

Q3: What is the shelf life of the final product?
With proper sterilization and aseptic filling, shelf life can reach 12–24 months.

Q4: What utilities are required?
Steam or electric heating
Water supply
Electricity (3-phase recommended)

Q5: Can you provide installation and training?
Yes, ESAY provides installation guidance, commissioning, and training support.

Industrial Tomato Sauce Processing Plant System Production Line

Get Your Customized Tomato Processing Solution

If you are planning to invest in a tomato paste processing plant system, ESAY can provide:

  • Technical proposal
  • Layout design
  • Equipment configuration
  • Quotation within 3 working days

Contact us now to start your project ！

 

NdPac