Vacuum Thermoforming System for String Cheese Packaging


Vacuum Thermoforming System is an advanced automatic food packaging machine that integrates forming, filling, sealing, and cutting into one continuous process. It uses high vacuum Busch pumps, intelligent PLC control, and thermoforming technology to create customized packaging trays for food products. The system improves shelf life, reduces labor cost, and ensures hygienic, contamination-free packaging for modern food production lines.

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Product introduction of Vacuum Thermoforming System

Vacuum Thermoforming System is a fully automatic packaging solution designed for high-efficiency food production environments. Operators only need to place film rolls into the machine, and the system automatically forms trays, fills products, and seals packages in a single line.

It supports flexible packaging shapes and is widely used in meat, seafood, cheese, ready meals, vegetables, fruits, and dairy products. With advanced servo control, Busch vacuum pump technology, and Mitsubishi HMI touch interface, it ensures stable performance, low noise operation, and high packaging precision for industrial-scale food processing.

Working principle

How does a vacuum thermoforming system work?

Step 1: Film Loading
Operators place lower film rolls onto the machine using air expansion shaft.

Step 2: Film Feeding
Lower film is smoothly transported into the thermoforming area via sensor-controlled system.

Step 3: Thermoforming
Film is heated and formed into customized tray shapes using vacuum pressure.

Step 4: Product Filling
Food products are automatically or manually placed into formed cavities.

Step 5: Vacuum Sealing
Top film is applied and vacuum sealed using Busch pump system.

Step 6: Coding & Cutting
Batch coding and precise cutting separate finished packs.

Step 7: Output Collection
Finished vacuum-packed products are automatically conveyed for packaging.

Product Parameter Table

Parameter Name Specification Value
Sealing Film Width 495 mm
Forming Film Width 522 mm
Power Supply 380 V/50 Hz, 3-phase
Rated Power 18 kW
Compressed Air Pressure ≥0.6 MPa
Vacuum Degree 0.1 mbar
Overall Dimensions (L × W × H) 6600×1080×1760 mm
Total Weight 1800 kg

Manual Packaging vs Vacuum Thermoforming System

Feature Manual Packaging Vacuum Thermoforming System
Production speed Low and inconsistent Continuous high-speed automation
Hygiene level High contamination risk Fully enclosed hygienic system
Labor cost High manpower required Minimal operator involvement
Shelf life Short preservation time Extended freshness preservation
Packaging appearance Basic and uneven Professional molded tray design
Efficiency Low productivity Industrial mass production

Main Features

  • Fully automatic thermoforming, filling, sealing, and cutting integration
  • Germany Busch high vacuum pump for stable and powerful suction
  • Mitsubishi PLC touch screen intelligent control system
  • Rapid thermoforming for precise tray shaping and molding
  • Lower film braking system with sensor-controlled feeding stability
  • Easy disassembly air expansion shaft for film installation
  • Supports manual, weighing, robotic, and automatic feeding systems
  • Hygienic packaging design prevents food contact with workers
  • Custom mold design for flexible packaging shapes
  • High efficiency sealing improves shelf life and food freshness

Why Choose This System?

1.Why is vacuum thermoforming system widely used in food packaging industry?
Because it provides longer shelf life, hygienic sealing, and high-efficiency automated production.

2.What makes Busch vacuum pump important in this system?
It ensures strong vacuum pressure, stable performance, and low noise operation.

3.Why is thermoforming technology better than traditional packaging?
It creates customized tray shapes and improves product presentation and protection.

4.Can this system reduce labor cost in production?
Yes, it integrates forming, filling, and sealing into one machine, reducing manual work.

5.Is this system suitable for multiple food types?
Yes, it supports meat, cheese, seafood, vegetables, fruits, and ready meals.

Application Scenarios

  • Fresh meat vacuum packaging production lines
  • Seafood and fish processing packaging systems
  • Cheese and dairy product vacuum sealing
  • Ready-to-eat meal packaging solutions
  • Fruit and vegetable packaging preservation systems
  • Cooked rice, sausage, and deli food packaging
  • Frozen food industrial packaging lines
  • Bakery and sweet food sealing applications
  • Central kitchen food production systems
  • Supermarket and retail food packaging supply chains

Buying Guide

What should I consider before purchasing a vacuum thermoforming system?

  • Product type: meat, seafood, dairy, or ready meals
  • Required production capacity and automation level
  • Packaging film compatibility and thickness
  • Vacuum pump performance requirements
  • Mold customization and tray design needs
  • Factory space and production layout
  • Maintenance and spare parts availability
  • Food safety and hygiene certification requirements

FAQ

Q1: What is a vacuum thermoforming system used for?

A1: It is used for automatic food packaging including meat, seafood, cheese, fruits, vegetables, and ready meals.

Q2: How does vacuum thermoforming improve food shelf life?

A2: It removes air from packaging and seals tightly to slow down food spoilage.

Q3: What foods can be packaged with this system?

A3: It can package fish, meat, cheese, cooked rice, fruits, vegetables, and sausages.

Q4: Does this system require manual packaging steps?

A4: No, it is a fully automatic system from forming to sealing and cutting.

Q5: What vacuum pump is used in this machine?

A5: It uses Germany Busch high-performance vacuum pumps.

Q6: Can the packaging shape be customized?

A6: Yes, tray shapes can be fully customized based on product requirements.

Q7: Is this system suitable for large food factories?

A7: Yes, it is designed for industrial-scale food production lines.

Q8: Does this system reduce labor costs?

A8: Yes, it integrates multiple processes into one machine, reducing manpower needs.

Summary

Vacuum Thermoforming System is an advanced automatic food packaging solution designed for high-efficiency industrial production. With integrated forming, filling, vacuum sealing, and cutting processes, it ensures superior hygiene, extended shelf life, and reduced labor costs. Its compatibility with multiple food products and customizable packaging design makes it an ideal choice for modern food manufacturing and central kitchen operations.

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