Tomato Paste Processing Line Solution Industrial System


The tomato paste processing line is an advanced industrial solution designed to convert fresh tomatoes into high-quality paste, puree, and juice products. It integrates washing, crushing, hot break heating, evaporation, sterilization, and aseptic filling in a continuous automated system. Built with SUS304 stainless steel and PLC control, it ensures hygienic production, stable operation, and high concentration output of 28–30 Brix. The system is ideal for large-scale food processing factories seeking efficiency and consistent product quality.

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Product introduction from Tomato Paste Processing Line

The tomato paste processing line is a fully automated industrial system engineered for large-scale tomato transformation into paste, puree, juice, and concentrate products.

With a processing capacity of 6 tons per hour, the system integrates washing, sorting, crushing, pre-heating, evaporation, sterilization, and aseptic drum filling. It is designed for continuous 24-hour production, ensuring stable output and consistent quality.

Built with SUS304 stainless steel and equipped with PLC automation, it meets international food safety standards while supporting energy-efficient and high-yield tomato processing operations.

Working principle

Step 1. Raw tomato reception and washing
Fresh tomatoes are received and cleaned using high-pressure water systems to remove impurities.

Step 2. Sorting and inspection
Defective or unqualified tomatoes are removed to ensure consistent raw material quality.

Step 3. Crushing and pulping
Tomatoes are crushed into slurry for further processing.

Step 4. Hot break heating process
Enzymes are inactivated to preserve color and viscosity of tomato paste.

Step 5. Pulp refining and separation
Skin, seeds, and solid particles are removed through refining equipment.

Step 6. Vacuum evaporation concentration
Water is removed under controlled conditions to achieve 28–30 Brix paste concentration.

Step 7. Sterilization process
High-temperature sterilization ensures microbial safety and product stability.

Step 8. Aseptic filling system
Final tomato paste is filled into aseptic drums (5–220L) for long-term storage.

Product Parameter Table

Raw material Fresh tomato(about 4.5brix)
End product Tomato paste (28~30brix)
Processing capacity 6 t/h based on fresh tomato
Daily Output 17~20 t/day(24 hours)
Packaging Aspect drum(5~220 L)
Total power 220 kW
Steam Consumption 3.5-4.2 t/h
Water Consumption 15-20 t/h
Cooling circulating
water consumption
180-250 t/h( inlet temperature: 32℃;outlet temperature:38℃)

Comparison Module

Feature Modern Tomato Paste Line Traditional Processing
Automation Fully PLC controlled system Manual/semi operation
Concentration Efficiency 28–30 Brix stable output Unstable concentration
Energy Consumption Waste heat recovery system High energy loss
Hygiene Level SUS304 + CIP cleaning Basic sanitation
Production Mode Continuous 24-hour system Batch processing
Product Output Multi-product (paste, juice, sauce) Single product type

Main Features

  • Fully automated tomato processing and paste production system
  • High-efficiency crushing and hot break technology improves paste quality
  • Continuous evaporation system increases concentration to 28–30 Brix
  • SUS304 stainless steel structure ensures hygiene and durability
  • PLC intelligent control system ensures stable production operation
  • Waste heat recovery system improves energy efficiency
  • CIP cleaning system ensures food safety compliance
  • Flexible output for paste, puree, juice, and canned tomato products

Application Scenarios

For tomato farms

For seasonal tomato surplus → result: convert fresh tomatoes into high-value paste for long-term storage.

For food processing factories

For unstable raw material supply → result: ensure continuous production of standardized tomato products.

For export manufacturers

For strict food safety requirements → result: meet international quality standards for global markets.

For beverage and sauce industries

For diversified product demand → result: produce paste, juice, sauce, and canned tomato products on one line.

For industrial food plants

For high energy consumption and low efficiency → result: reduce cost with automated continuous processing system.

Why Choose This Solution

  • Turnkey tomato paste production solution from raw fruit to final packaging
  • High automation reduces labor dependency and operational cost
  • Continuous production ensures stable industrial output
  • High concentration efficiency improves product profitability
  • Hygienic SUS304 design ensures global food safety compliance
  • Energy-saving system reduces steam and water consumption
  • Flexible system supports multiple tomato-based products

FAQ

What is a tomato paste processing line used for in food industry?

It is an industrial system that converts fresh tomatoes into paste, puree, and juice through automated processing and evaporation.

How does tomato paste production line work step by step?

It includes washing, crushing, hot break heating, evaporation, sterilization, and aseptic filling processes.

What is the capacity of industrial tomato paste processing line?

The system can process up to 6 tons of fresh tomatoes per hour.

What is the final Brix level of tomato paste production line?

The final tomato paste concentration is typically 28–30 Brix.

What equipment is included in tomato paste production system?

It includes washing machines, crushers, evaporators, sterilizers, and aseptic filling machines.

How much water and steam does tomato processing line consume?

Steam consumption is 3.5–4.2 t/h and water consumption is 15–20 t/h depending on operation scale.

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