Four Head Spout Pouch Liquid Filling and Capping Machine

Liquid Filling and Capping Machine Product Introduction

The Four Head Spout Pouch Liquid Filling and Capping Machine is an advanced automatic packaging system specially designed for liquid products packed in spout pouches. Integrating pouch feeding, automatic pouch opening, liquid filling, cap feeding, and capping functions, this machine provides a complete solution for efficient and hygienic liquid pouch packaging.

Equipped with four SUS316 magnetic pump filling heads, the machine ensures accurate filling volume, stable liquid transfer, and reliable operation for different types of liquid products. The magnetic pump system is especially suitable for products requiring high filling precision and clean processing conditions.

This automatic spout pouch filling machine is widely used for packaging juice, beverages, nutritional supplements, energy gels, sauces, concentrated liquids, dairy drinks, and daily chemical products. With a compact structure, PLC control system, and stainless steel construction, it helps manufacturers improve production efficiency, reduce labor costs, and achieve consistent packaging quality.

Industry Pain Points

• Manual pouch filling processes have low efficiency and inconsistent filling accuracy.
• Multiple packaging steps require high labor costs and complicated operation.
• Liquid products may suffer from leakage problems caused by unstable sealing.
• Different liquid products require flexible filling solutions.
• Traditional filling machines may not provide sufficient hygiene protection for food and beverage products.
• Small and medium manufacturers need compact equipment with high automation.
• Frequent product replacement requires easy adjustment and operation.
• Unstable cap placement and sealing can affect final product quality.

Our Solution

The Four Head Spout Pouch Liquid Filling and Capping Machine provides an integrated automatic packaging solution that combines feeding, opening, filling, and sealing processes in one system.

The machine uses four precision magnetic pump filling units to ensure accurate dosing and stable performance. The automatic pouch feeding and positioning system reduces manual handling, while the air-blowing opening system ensures reliable pouch opening before filling.

The integrated cap feeding and capping structure improves sealing efficiency and reduces leakage risks. With PLC intelligent control and stainless steel construction, the equipment provides a reliable solution for liquid pouch manufacturers requiring efficient and hygienic production.

System Overview

The machine consists of the following main systems:

Automatic Pouch Feeding System
Automatically transfers spout pouches into the filling station for continuous operation.

Pouch Opening System
Uses air blowing technology to open empty pouches before liquid filling.

Four-Head Magnetic Pump Filling System
Equipped with four SUS316 magnetic pumps for accurate and stable liquid filling.

Cap Feeding System
Automatically sorts and supplies caps to the capping station.

Automatic Capping System
Completes cap positioning and tightening to ensure reliable sealing.

PLC Control System
Provides easy parameter adjustment and real-time machine operation monitoring.

Stainless Steel Machine Structure
Designed for durability, hygiene, and easy cleaning.

Process Description

1. Pouch Loading
   Empty spout pouches are placed into the feeding system automatically.
2. Automatic Pouch Feeding
   The machine transfers pouches into the working station with accurate positioning.
3. Pouch Opening
   Compressed air opens the pouch to prepare for filling.
4. Liquid Filling
   Four magnetic pump filling heads accurately inject liquid products into the pouches.
5. Cap Feeding
   Caps are automatically supplied and positioned onto the pouch spouts.
6. Automatic Capping
   The machine tightens caps to achieve secure sealing performance.
7. Finished Product Output
   Completed pouches are discharged for further packaging or transportation.

Main Features

Four-Head Magnetic Pump Filling System

The machine adopts four SUS316 magnetic pump filling heads, providing precise filling control and stable liquid flow. It is suitable for various low and medium viscosity liquid products.

Automatic Filling and Capping Integration

The equipment combines pouch feeding, filling, cap feeding, and sealing functions, reducing production steps and improving packaging efficiency.

Wide Product Compatibility

Suitable for fruit juice, beverage, energy gel, sauce, nutrition products, concentrated liquids, and household chemical products.

Hygienic Stainless Steel Design

The main structure is made of stainless steel, with product contact parts designed for clean and safe liquid processing.

Accurate Filling Performance

The magnetic pump system provides consistent filling volume and minimizes product waste.

Intelligent PLC Operation

The touchscreen control system allows operators to adjust production parameters easily.

Compact and Efficient Structure

The integrated design saves factory space while providing automatic production capability.

Reliable Sealing Quality

The automatic capping system ensures stable sealing and reduces leakage during storage and transportation.

Key Performance Highlights

• Four-head automatic filling system
• SUS316 magnetic pump technology
• Automatic spout pouch handling
• Integrated filling and capping operation
• Suitable for various liquid products
• High filling accuracy
• Stable sealing performance
• PLC touchscreen control
• Stainless steel hygienic structure
• Reduced labor requirements
• Compact machine footprint

Why Choose This Equipment

• Designed specifically for spout pouch liquid packaging applications
• Improves production efficiency compared with manual filling methods
• Ensures accurate filling volume through magnetic pump technology
• Reduces product contamination risks with hygienic design
• Supports multiple liquid product applications
• Provides stable pouch sealing performance
• Easy operation and maintenance
• Suitable for food, beverage, nutrition, and daily chemical industries

Technical Specifications

Parameter	Specification
Equipment Type	Four Head Spout Pouch Liquid Filling and Capping Machine
Applicable Products	Juice, beverage, energy gel, nutritional supplement, sauce, concentrated liquid, daily chemical products
Packaging Type	Spout pouch / stand-up pouch with cap
Filling Method	Magnetic pump filling system
Filling Pump	SUS316 stainless steel magnetic pump
Number of Filling Heads	4 filling heads (Customizable)
Filling Volume Range	10-300 ml (Customizable according to product requirements)
Filling Accuracy	±1%
Filling Flow Rate	Approx. 6 L/min (Based on water test)
Production Capacity	Approx. 1600-1800 pouches/hour (Depending on pouch size and filling volume)
Suitable Spout Size	Customizable according to pouch design
Suitable Cap Size	Customizable according to cap specifications
Power Supply	110V / 220V, 50-60Hz (Customized according to customer requirements)
Total Power	Approx. 1200 W
Control System	PLC control system with touchscreen operation
Compressed Air Requirement	0.4-0.6 MPa
Machine Material	Stainless steel structure
Product Contact Material	SUS316 stainless steel
Automation Level	Fully automatic operation
Machine Dimension	Approx. 2480 × 1760 × 1730 mm
Machine Weight	Approx. 434 kg
Application Industry	Food, beverage, nutrition, cosmetic, and daily chemical industries

Optional Equipment

• Automatic pouch loading system
• Customized filling pump system
• Different filling nozzle configurations
• CIP cleaning system
• Product feeding tank
• Conveyor system
• Labeling machine
• Coding machine
• Complete liquid pouch packaging line

Application Scenarios

Fruit Juice Pouch Packaging
Used for automatic filling and capping of fruit juice, NFC juice, and beverage products packed in spout pouches.

Energy Gel Packaging
Suitable for sports nutrition products, energy gels, and functional liquid supplements requiring accurate filling.

Nutritional Supplement Filling
Applied for liquid vitamins, health supplements, and nutrition products with flexible pouch packaging.

Sauce and Condiment Packaging
Suitable for ketchup, chili sauce, salad dressing, and other liquid or semi-liquid food products.

Dairy Beverage Packaging
Used for yogurt drinks, milk beverages, and other liquid dairy products in spout pouches.

Concentrated Liquid Packaging
Ideal for filling concentrated juice, coffee concentrate, and other high-value liquid products.

Daily Chemical Product Packaging
Suitable for shampoo, shower gel, hand wash, detergent, and other household liquid products.

Personal Care Product Filling
Used for skincare liquids, cosmetic liquids, and beauty care products requiring hygienic packaging.

OEM Liquid Product Production
Provides flexible automatic filling solutions for contract manufacturers handling various liquid products.

Small and Medium Liquid Production Lines
Suitable for factories requiring compact, efficient, and multi-purpose pouch filling equipment.

Industry Applications

Beverage Manufacturing Industry
Provides automatic packaging solutions for juice, soft drinks, functional beverages, and liquid refreshments.

Food Processing Industry
Used for packaging sauces, condiments, liquid foods, and ready-to-use food products.

Sports Nutrition Industry
Suitable for producing energy gels, electrolyte supplements, and performance nutrition products.

Health Supplement Industry
Supports hygienic filling of liquid vitamins, nutritional drinks, and health products.

Dairy Product Industry
Applied for pouch packaging of milk drinks, yogurt beverages, and liquid dairy products.

Fruit Processing Industry
Used for packaging fruit juice, puree-based liquids, and concentrated fruit products.

Daily Chemical Industry
Suitable for detergent, cleaning products, shampoo, and personal care liquid packaging.

Cosmetic and Skincare Industry
Provides precise filling solutions for liquid skincare and beauty products.

OEM/ODM Manufacturing Industry
Helps manufacturers achieve flexible production for customized liquid packaging projects.

Liquid Packaging Industry
Offers automated spout pouch filling and capping solutions for various liquid product applications.

FAQ

1. What products can this machine fill?

The machine is suitable for juice, beverages, energy gel, sauces, nutrition liquids, concentrated liquids, and daily chemical products.

2. Why does the machine use magnetic pumps?

Magnetic pumps provide accurate filling, stable flow, and hygienic operation, making them suitable for liquid products.

3. How many filling heads does this machine have?

This model is equipped with four filling heads, which improves production efficiency.

4. Can the filling volume be customized?

Yes. Filling volume can be adjusted according to product requirements and pouch size.

5. What type of pouch can be used?

The machine is designed for spout pouches and stand-up pouches with caps.

6. Does the machine include sealing function?

Yes. It integrates automatic cap feeding and capping functions after filling.

7. Is the machine suitable for food products?

Yes. Stainless steel construction and magnetic pump filling technology make it suitable for food and beverage applications.

8. Can this machine be connected with other equipment?

Yes. It can be integrated with liquid preparation systems, conveyors, labeling machines, and complete packaging lines.

 

Contact us to get your quotation now.

Get in touch with our engineering team.