80-90 Bottles/min Filling Capping Machine for Glass Vial Line

Product introduction of Filling Capping Machine

The filling and capping machine is an automatic packaging system designed for small bottle applications such as vials, essential oil containers, and perfume bottles. It supports a complete process from bottle feeding to final capping within a single integrated system. The machine addresses common production challenges including manual handling inefficiency, inconsistent filling, and bottle jams during output. It is suitable for manufacturers in cosmetic, pharmaceutical, and personal care industries who require stable, automated, and repeatable liquid filling and sealing solutions for small container packaging.

Working Principle

The machine operates through a continuous automated sequence. Bottles are first sorted and fed into the system by the unscrambler. They are then transported to the filling station where liquid is dispensed into each container. After filling, the cork pressing mechanism inserts stoppers, followed by cap placement and tightening. A stepping motor controls the movement of each station to ensure accurate positioning. Sensors monitor the process, triggering alarms or stopping the machine if irregularities occur, ensuring consistent and reliable production.

Product Parameter Table

Frame	304 stainless steel
Dimension (L×W×H)	1500×1200×2000 mm
Productivity	80-90 bottles/min
Air pressure	0.5 Mpa
Capping force	4-8 kg/cm
Filling range	1-30 ml
Filling accuracy	±0.1 g
Voltage	220 V,50-60 Hz
Weight	300 kg

Main Features

• Fully automatic workflow integrates bottle feeding, filling, plugging, and capping processes.
• Stepping motor control ensures stable motion and accurate positioning during operation.
• Automatic alarm and stop function prevents operation when cork is missing.
• Input and output aligned design reduces bottle congestion and improves line flow.
• Compatible with multiple bottle types and packaging materials for flexible use.
• Imported components improve system stability and long-term operational consistency.

Application Scenarios

• Cosmetic production lines for essential oil, perfume, and skincare liquid bottle filling and capping
• Pharmaceutical packaging for vial filling, sealing, and controlled liquid dosing processes
• Personal care product manufacturing requiring automated small bottle handling and packaging
• Laboratory and small batch production environments needing consistent and repeatable filling systems
• Industrial liquid packaging lines where stable operation and reduced bottle blockage are required

FAQ

Q1: What types of bottles can this machine handle?
It is suitable for vials, essential oil bottles, perfume bottles, and similar small containers.

Q2: Is the machine fully automatic?
Yes, it integrates bottle feeding, filling, plugging, and capping in one automated system.

Q3: How does the machine prevent bottle jams?
The aligned input and output design ensures smooth bottle flow and reduces blockage.

Q4: What happens if a cork is missing?
The machine will automatically alarm and stop to prevent defective products.

Q5: Is it suitable for continuous production?
Yes, it is designed for stable, continuous operation in production lines.

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