100kg/h Flexible PP PE Pipe Extruder for Cable Protection


The 100kg/h flexible PP PE pipe extruder for cable protection is designed for high-precision extrusion of single-wall and corrugated pipes. It features continuous extrusion, stable output, adjustable diameter control, and smooth surface finishing. Ideal for electrical, telecommunication, and industrial cable protection applications, the machine ensures reliable performance with efficient heating, water cooling, and precise calibration systems.

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100kg/h Flexible PP PE Pipe Extruder Product Introduction 

The 100kg/h flexible PP PE pipe extruder is a robust and high-performance extrusion line for manufacturing single-wall and corrugated cable protection pipes. It combines a high-efficiency single screw extruder with modular feeding systems, precision die heads, vacuum calibration tanks, and water cooling units. The extruder supports continuous production with consistent pipe diameter and wall thickness. Its adjustable parameters, user-friendly operation, and compact layout make it suitable for small to medium-scale industrial applications in electrical, telecommunication, and mechanical industries.


Working Principle:

Raw PP or PE granules are fed into the single screw extruder, where they are melted and homogenized under controlled heating zones. The molten polymer is forced through a precision die to shape single-wall or corrugated pipes. The pipes pass through a vacuum calibration tank and water cooling system to stabilize diameter and surface finish. After cooling, the pipes are cut to the desired length and stacked automatically for packaging.

Technical Specifications:

Production capacity 100kg/h
Screw diameter 50 mm
L/D ratio 28:1
Extruder motor 11 kW
Heating zones 5 zones
Max extrusion temperature 230°C
Pipe diameter range 16-50 mm adjustable
Pipe wall thickness 1-6 mm adjustable
Cooling method Water bath with circulation pump
Cutting system Servo-controlled automatic cutter
Total weight 3 Tons


Main features:

  • Continuous extrusion ensures uniform pipe diameter and wall thickness, enhancing product quality and consistency.
  • Adjustable die head allows versatile production of single-wall or corrugated pipes for different cable protection needs.
  • Modular feeding system ensures smooth material flow, reducing blockages, downtime, and maintenance requirements.
  • Efficient heating and water cooling zones provide precise temperature control, excellent surface finish, and minimal shrinkage.
  • Compact and ergonomic design with intuitive control panel simplifies operation, monitoring, and maintenance.
  • High-quality screw and barrel design improves polymer melting efficiency, energy consumption, and extrusion stability.


Application Scenarios:

  • Electrical cable protection piping in residential, commercial, and industrial installations.
  • Telecommunication cable conduits, including fiber optic network pipes.
  • Corrugated protective tubing for machinery, automation systems, and industrial equipment.
  • Small to medium-scale industrial pipe production lines for customized PP and PE pipes.
  • Laboratory or R&D facilities for testing flexible pipe extrusion parameters and material performance.


FAQ

  • Q: What is the production capacity of this extruder line?
    A: It has a production capacity of 100kg/h suitable for small to medium-scale industrial use.
  • Q: Can it produce both single-wall and corrugated pipes?
    A: Yes, the die system can be adjusted for single-wall or corrugated profiles.
  • Q: What materials are compatible with this extruder?
    A: Flexible PP and PE granules suitable for electrical and telecommunication piping.
  • Q: How is the pipe diameter controlled?
    A: The vacuum calibration tank and adjustable die allow precise diameter control.
  • Q: Is the system easy to operate?
    A: Yes, the compact design and user-friendly control panel make operation simple and reliable.

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