UHT Tubular Sterilizer for Juice and Milk Processing Price

UHT Tubular Sterilizer Product Introduction

UHT tubular sterilizer is widely used in beverage, dairy, and liquid food processing industries for continuous high-temperature sterilization. The system is capable of handling a wide range of viscosities, including fiber and particle-containing products. It uses instant ultra-high temperature processing to preserve original flavor while ensuring microbial safety. Equipped with PID temperature control, automatic or semi-automatic operation mode, and advanced heat recovery system, it achieves up to 85% energy efficiency. The wave-shaped tube design improves heat exchange while ensuring gentle processing. The system also integrates automatic CIP cleaning, ensuring hygienic operation and preventing material adhesion inside pipes.

Working principle

Step 1: Product feeding
Liquid food or beverage is pumped into tubular sterilizer system.

Step 2: Preheating stage
Material is gradually heated using heat exchange system.

Step 3: Ultra-high temperature sterilization
Instant heating destroys microorganisms while preserving quality.

Step 4: Heat recovery process
Up to 85% thermal energy is recycled for energy saving.

Step 5: Cooling stage
Product is rapidly cooled to maintain stability and flavor.

Step 6: Automatic CIP cleaning
System cleans pipelines automatically to prevent contamination.

Product Parameter Table

Parameter	Value
Capacity	3000 L
Inlet Temperature	25-45 °C
Steam Pressure	0.6 MPa
Steam Consumption	120 kg/h
Power	8 kW
Sterilization Time	2-30 s
Sterilization Temperature	95-138 °C

Why Choose This UHT Tubular Sterilizer

• High adaptability for different viscosities and product types
• Excellent flavor retention with instant UHT processing
• Energy-saving design with high heat recovery rate
• Precise temperature control ensures stable production quality
• Fully automated operation reduces labor cost
• Hygienic stainless steel structure ensures food safety
• Suitable for continuous industrial-scale production

Main Features

• Supports wide viscosity range including fiber and particle products
• Instant UHT processing preserves natural flavor and nutrition
• Heat recovery efficiency up to 85% reduces energy cost
• PID temperature control ensures precise sterilization accuracy
• Fully automatic and semi-automatic control system available
• Wave-shaped tube design improves gentle heat exchange process
• Automatic CIP cleaning prevents product sticking in pipelines
• Hygienic stainless steel structure with polished inner surface

Application Scenarios

For juice production plants → unstable microbial safety → UHT sterilization ensures safe long shelf life

For dairy processing factories → flavor loss during heating → instant sterilization preserves original taste

For beverage manufacturers → high energy consumption → heat recovery system reduces operational cost

For fiber-containing liquid food → poor processing adaptability → tubular design handles high-viscosity materials

For large-scale production lines → cleaning inefficiency → automatic CIP system ensures hygienic operation

UHT Tubular Sterilizer vs Plate Sterilizer vs Batch Sterilizer

Conclusion: UHT tubular sterilizer is the most efficient solution for modern continuous liquid food processing.

FAQ

Q1: What is UHT tubular sterilizer used for in food industry?
A: It is used for continuous sterilization of juice, milk, and beverage products.

Q2: Can UHT sterilizer handle high viscosity liquid products?
A: Yes, it is designed for fiber and particle-containing liquids.

Q3: How does UHT sterilization preserve product flavor?
A: It uses instant high-temperature treatment to reduce flavor loss.

Q4: What is heat recovery efficiency in tubular sterilizer?
A: It can reach up to 85% energy recovery rate.

Q5: Is CIP cleaning system included in UHT sterilizer?
A: Yes, it supports automatic cleaning without disassembly.

Q6: What industries use tubular UHT sterilizer?
A: It is widely used in dairy, beverage, juice, and food industries.

Q7: What control system does UHT sterilizer use?
A: It uses PLC and PID temperature control system for precision.

Buying Guide

When selecting a UHT sterilizer system, consider:

• Product type (juice, milk, beverage, yogurt)
• Viscosity level and particle content
• Required production capacity
• Heat recovery efficiency (energy saving level)
• Control system (manual, semi-auto, PLC full auto)
• Cleaning system (CIP integration required)
• Temperature accuracy and stability requirements

Proper configuration ensures maximum efficiency and product quality.

Conclusion

UHT tubular sterilizer is a core equipment in modern liquid food processing industries, offering high-efficiency sterilization, energy-saving heat recovery, and excellent product quality preservation. With advanced PID control, automatic CIP cleaning, and continuous processing capability, it ensures stable production for juice, milk, beverage, and dairy applications. Its adaptability, hygiene design, and industrial automation make it an ideal solution for large-scale food and beverage manufacturing systems requiring safety, efficiency, and consistent product quality.

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