PLC Controlled Beverage Filling Line Manufacturer System

Product introduction of Beverage Filling Line

The beverage filling line is an advanced rotary bottling system integrating rinsing, filling, and capping into one fully automatic machine. It is specially designed for carbonated beverages and soft drinks production, including soda water, cola, and flavored drinks.

The machine adopts suspension air conveyor design, allowing fast bottle changeover by adjusting conveyor width only. With isobaric filling technology, it ensures stable pressure control and prevents foam overflow during filling. It is widely used in beverage factories, soft drink production plants, and industrial bottling facilities.

Working principle

Step 1: Bottle Feeding

Empty PET bottles are conveyed into the system via suspension air conveyor.

Step 2: Rotary Washing

Bottle clamps rotate bottles for internal rinsing using water distributing tray system.

Step 3: Bottle Positioning

Clean bottles are transferred to filling station with precise alignment.

Step 4: Isobaric Filling

Liquid is filled under controlled pressure to ensure stable, foam-free filling.

Step 5: Bottle Transfer

Filled bottles move to capping system via rotary conveyor.

Step 6: Magnetic Torque Capping

Caps are applied with adjustable magnetic torque for tight and safe sealing.

Step 7: Automatic Output

Finished bottles are discharged for labeling and packaging process.

Product Parameter Table

Parameter	Specification
Capacity	8000 BPH
Bottle material	PET bottle (circular or square)
Bottle diameter	50–115 mm
Bottle height	160–320 mm
Application	Water filling line
Power	5.2 kW
Weight	4500 kg

Comparison Module

Main Features

• Rotary washing system with clamp and water distribution tray
• High-precision SUS304/316 stainless steel filling nozzles
• Isobaric filling technology ensures foam-free stable filling
• Magnetic torque screw capping system with adjustable force
• No bottle no filling and no capping automatic safety control
• PLC intelligent control system with international components
• Suspension air conveyor for fast bottle size changeover
• Constant liquid level control with high filling accuracy
• Anti-drip design improves cleanliness and production efficiency
• Fully automated 3-in-1 integrated washing filling capping system

Why Choose Our Beverage Filling Line

• Advanced isobaric filling technology ensures foam-free beverage production
• SUS304/316 stainless steel construction guarantees food-grade hygiene safety
• Fully automatic 3-in-1 system reduces labor cost and improves efficiency
• PLC intelligent control system ensures stable and precise operation
• Magnetic torque capping prevents leakage and protects bottle caps
• Suspension air conveyor enables fast and flexible bottle changeover
• High-speed rotary design supports continuous industrial production
• Anti-drip filling valves improve cleanliness and reduce product waste
• International branded electrical components ensure long-term reliability
• Turnkey beverage filling solution suitable for modern factories

Application Scenarios

• Carbonated soft drink production plants
• Cola and soda beverage manufacturing factories
• Fanta, Sprite, and flavored drink bottling lines
• Large-scale beverage production enterprises
• Industrial carbonated drink filling factories
• PET bottle beverage packaging industries
• OEM beverage bottling production facilities
• Turnkey soft drink filling line projects

Buying Guide

Before purchasing a beverage filling line, consider:

• Beverage type (carbonated drinks, soda, soft drinks)
• Required production capacity (BPH output level)
• Bottle type and size compatibility
• Filling technology requirement (isobaric or gravity)
• Factory layout and conveyor system design
• Automation level (PLC control and full automation)

For carbonated beverage production, an isobaric rotary filling system is highly recommended.

FAQ

Q1: What is a beverage filling line used for?

A: It is used for automatic rinsing, filling, and capping of carbonated and non-carbonated beverages.

Q2: Can this filling line handle carbonated drinks?

A: Yes, it is specially designed for soda, cola, and soft drinks production.

Q3: What filling technology does this machine use?

A: It uses isobaric filling technology for foam-free and stable filling.

Q4: Is this a fully automatic beverage filling system?

A: Yes, it is a fully automatic 3-in-1 washing, filling, and capping line.

Q5: What materials are used in the machine?

A: It uses SUS304/316 stainless steel for food-grade hygiene and durability.

Q6: How does the bottle changeover work?

A: It uses suspension air conveyor with adjustable width for quick changeover.

Q7: Does the machine prevent overfilling and dripping?

A: Yes, it uses high-precision filling valves with anti-drip control system.

Q8: What industries use this beverage filling line?

A: It is widely used in carbonated drink, soda, and soft drink factories.

Summary

This beverage filling line is a high-performance rotary 3-in-1 system designed for carbonated drink production. With isobaric filling technology, magnetic torque capping, and SUS304/316 stainless steel construction, it ensures high efficiency, hygiene safety, and stable operation. It is an ideal turnkey solution for modern beverage manufacturing plants seeking automation and high-speed production.

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