This carbonated beverage bottling plant is a high-speed automatic filling line with 12000BPH capacity for 500ml bottles. It integrates rinsing, filling, and capping with advanced sanitary design and CNC-processed components. Featuring Italian AROL capping technology and precision filling valves, the system ensures stable production, high accuracy, and low contamination risk. It is ideal for soft drinks, soda water, and carbonated beverage manufacturing plants requiring efficient turnkey bottling solutions.
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The carbonated beverage bottling plant is a fully automatic high-speed production line designed for modern beverage factories. With a capacity of 12000 bottles per hour, it integrates washing, filling, and capping into a single synchronized system.
The washing section uses an over-turn clamp design to avoid contamination of bottle mouths, ensuring hygienic handling. The filling system adopts high-precision CNC-machined valves for stable and accurate liquid filling. The capping system uses advanced Italian AROL technology for reliable sealing performance.
This system is widely used in carbonated drink production factories requiring stable, hygienic, and high-efficiency bottling solutions.
Step 1. Bottle Feeding
Empty bottles are transported into the washing section through an automatic conveyor system.
Step 2. Bottle Neck Clamping
Over-turn clamps securely hold bottle necks to prevent contamination of bottle mouth threads.
Step 3. Washing Process
High-pressure rinsing system cleans bottles thoroughly using sanitary water jets.
Step 4. Bottle Transfer
Clean bottles are transferred into the filling section via synchronized rotary wheels.
Step 5. Filling Process
Precision CNC-machined filling valves control liquid flow with high accuracy and stability.
Step 6. Capping Process
Italian AROL capping heads apply caps with adjustable torque control for secure sealing.
Step 7. Output Process
Finished bottles are transferred to output conveyor for labeling and packaging.
| Parameter | Specification |
|---|---|
| Number of workstations | Washing head: 32, Filling head: 32, Capping head: 10 |
| Rated capacity | 12000 BPH (500 ml) |
| Suitable bottle diameter | Dia. φ55 – φ90 mm |
| Suitable bottle height | 180 – 310 mm |
| Air source pressure | 0.7 MPa |
| Gas consumption | 0.8 m³/min |
| Rinsing water pressure | 0.2 – 0.25 MPa |
| Main motor power | 4 kW |
| Feature | Our Bottling Plant | Traditional System |
|---|---|---|
| Capacity | 12000BPH high-speed line | 6000–8000BPH |
| Washing System | Over-turn neck clamp design | Rubber clamp system |
| Filling Precision | CNC-machined high accuracy valves | Standard mechanical valves |
| Capping System | Italian AROL torque control | Basic capping head |
| Hygiene Level | Sanitary stainless steel contact parts | Partial food-grade design |
| Maintenance Cost | Low due to interchangeability | Higher spare parts cost |
| Automation Level | Fully automatic integrated line | Semi-automatic system |
Before purchasing a carbonated beverage bottling plant, consider the following:
Q1: What is a carbonated beverage bottling plant used for?
A carbonated beverage bottling plant is used for automatic washing, filling, and capping of soda and soft drink bottles in beverage factories.
Q2: What is the production capacity of this bottling line?
This system has a rated capacity of 12000BPH for 500ml carbonated beverage bottles.
Q3: What types of beverages can this line produce?
It is suitable for carbonated drinks, soda water, and soft drink production.
Q4: What filling technology is used in this system?
The system uses CNC-machined high-precision filling valves for stable and accurate filling.
Q5: What capping technology is used in this bottling plant?
It uses Italian AROL capping heads with adjustable torque control system.
Q6: What is the bottle size range supported by this machine?
It supports bottles with diameter φ55–φ90 mm and height 180–310 mm.
Q7: Is this carbonated beverage filling line fully automatic?
Yes, it is a fully automatic integrated washing, filling, and capping system.
Q8: What air pressure is required for operation?
The machine requires an air source pressure of 0.7Mpa for stable operation.
The carbonated beverage bottling plant is a high-speed, fully automatic turnkey solution designed for modern beverage factories. With advanced washing, precision filling, and Italian AROL capping technology, it ensures stable production, hygienic operation, and high efficiency at 12000BPH. It is an ideal choice for soft drink and carbonated beverage manufacturers seeking reliable and scalable production solutions.
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