4 Heads Shampoo Filling Line with Capping and Labeling Function

Shampoo Filling Line Product Introduction

A shampoo filling line is an automated production system designed to fill, cap, and package shampoo, liquid soaps, and other cosmetic liquids. It addresses issues like foaming, dripping, inconsistent filling, and slow capping in traditional lines. Key features include servo motor diving nozzles with anti-foaming design, high-precision stainless steel pistons, staggered air cylinder operation for faster filling, and flexible capping systems supporting threaded, flip-top, pump, and sprayer caps. Siemens PLC touch screen control allows recipe management and one-key product changeover. Suitable for cosmetic manufacturers, personal care production, and small to medium batch operations requiring precision, efficiency, and adaptability.

Product Parameter Table

Filling Nozzle	4 Nozzle
Filling Speed	25-35 pcs/min
Filling Volume	5-150 ml / 10-250 ml / 30-500 ml / 50-1000 ml / 250-2500 ml / 300-3000 ml / 500-5000 ml
Main Parts	Siemens PLC, Panasonic Servo Motor, Schneider Electronic, Festo/AirTAC pneumatic component, etc.
Remark	The filling design/speed is customized according to client’s product and requirement
Filling accuracy	±0.5%

Main Features

• Anti-foaming filling nozzle with servo diving system prevents foam formation and dripping during shampoo filling.

• High-precision stainless steel piston polished inside and outside, 3mm thicker for longer service life and accurate filling.

• Diversified air cylinder design enables staggered filling, improving speed by 1.5 times compared to traditional systems.

• Siemens PLC touch screen control allows independent nozzle adjustment, recipe saving, and one-button changeover for different products.

• Automatic cap loader and 4-head belt capping machine support multiple cap types including threaded, flip-top, pump, and sprayer caps.

• Liquid level sensor and automatic feeding system ensures continuous filling by controlling the pump based on hopper levels.

Application Scenarios

• Cosmetic production – filling shampoo, liquid soap, and hair care products into bottles or jars.

• Personal care manufacturing – suitable for small to medium batch production lines requiring fast, precise filling.

• R&D and pilot production – testing different bottle types and cap systems efficiently.

• Skincare and body care lines – adaptable to multiple bottle shapes and cap designs for versatile packaging.

FAQ

1. What product types can this line handle?
Shampoo, liquid soap, conditioners, and other cosmetic liquids with varying viscosity.

2. How many caps can it handle?
Supports threaded, flip-top, pump, and sprayer caps with automatic loading systems.

3. How fast is the filling and capping system?
Filling with anti-foaming nozzle is smooth and drip-free; 4-head belt capping achieves 30–50 pcs/min.

4. How precise is the filling system?
High-precision stainless steel pistons combined with servo motor diving ensure accurate and repeatable filling.

5. Is it easy to switch products?
Yes, the Siemens PLC allows recipe saving and one-key product changeover.

6. Does it support continuous operation?
Yes, the liquid level sensor activates the pump automatically to maintain uninterrupted production.

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