100kg/h Single Wall Corrugated Pipe Extrusion Line

Corrugated Pipe Extrusion Line Product Introduction 

The 100kg/h Single Wall Corrugated Pipe Extrusion Line is a compact and efficient solution for manufacturing flexible plastic conduits. It is capable of processing PE, PP, and PVC materials to produce high-quality single wall corrugated pipes with excellent flexibility and durability. The line consists of a high-performance extruder, corrugator forming system, cooling unit, and cutting or coiling system, ensuring fully automated production. Advanced temperature control and optimized screw design guarantee stable melting and consistent pipe dimensions. This extrusion line is widely used in electrical cable protection, automotive wiring systems, drainage pipes, and industrial applications requiring lightweight yet durable piping solutions.

Working Principle：

Plastic raw materials are fed into the extruder and melted under controlled temperature and pressure through a rotating screw. The molten material is then extruded through a die and enters a corrugator forming system, where it is shaped into a single wall corrugated structure. The pipe is cooled and stabilized through a cooling system, then cut or coiled automatically, achieving continuous and efficient production.

Technical Specifications：

Line Output Stability	±2% fluctuation control
Production Speed	100kg/h
Material Processing Range	PE / PP / PVC / Modified plastics
Heating Control Method	Independent PID temperature control system
Cooling System Type	Multi-stage water spray + air cooling
Forming Module Structure	Interchangeable modular corrugation blocks
Drive System	Frequency conversion motor drive
Line Synchronization	Fully synchronized PLC control system
Pipe Feeding Method	Automatic vacuum or force feeding system
Continuous Operation Time	24-hour industrial continuous production capability

Main features：

· Stable Extrusion Performance: Ensures uniform pipe thickness and consistent output.
· Integrated Corrugator System: Produces precise and flexible corrugated structures.
· Automatic Operation: Reduces labor and improves production efficiency.
· Compact Line Design: Saves space while maintaining high performance.
· Wide Material Compatibility: Suitable for PE, PP, PVC and similar plastics.

Application Scenarios：

· Electrical conduit systems: Cable protection pipes for wiring installations.
· Automotive industry: Corrugated tubes for wire harness protection.
· Construction drainage: Lightweight drainage and ventilation pipes.
· Telecommunications: Protective conduits for fiber optic cables.
· Industrial equipment: Flexible piping for machinery and automation systems.

FAQ

1. Q: What is the output capacity of this line?
   A: 100 kg/h stable output under continuous operation, depending on material and pipe size.
2. Q: What pipe diameter range can be produced?
   A: Typically 6–50 mm, adjustable by changing forming molds.
3. Q: Which materials are supported?
   A: PE, PP, PVC, and modified plastics for enhanced performance requirements.
4. Q: Is the system fully automatic?
   A: Yes, it integrates extrusion, forming, cooling, and cutting/coiling with PLC control.
5. Q: What industries is it used in?
   A: Electrical conduit, automotive wiring, construction drainage, telecom protection, and industrial piping.

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