Fully Automatic Water Filling Solution for Bottled Water
Fully Automatic Water Filling Solution for 0.2L–2L PET bottles, integrating rinsing, filling, and capping in one high-speed system. Designed for purified water, mineral water, and drinking water production lines with 1000–36000 BPH capacity. Equipped with PLC control, stainless steel 304/316L contact parts, and gravity filling technology, ensuring stable performance, hygiene safety, and efficient bottling operations for modern beverage manufacturing plants worldwide.
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Product Introduction: Fully Automatic Water Filling Solution
Fully Automatic Water Filling Solution is a high-performance bottling system designed for industrial-scale drinking water production. It integrates bottle rinsing, gravity filling, and automatic capping into a single continuous production process.
The system supports PET bottles from 0.2L to 2L and is widely used in purified water plants, mineral water factories, and non-carbonated beverage production lines. With a capacity range of 1000–36000 bottles per hour, it is suitable for both medium and large-scale manufacturing facilities.
Built with SUS304/SUS316L stainless steel, the system ensures food-grade hygiene standards and long-term durability. Advanced PLC control and internationally recognized electrical components provide stable and intelligent operation.
Working principle
Step 1: Bottle Feeding
Empty PET bottles are automatically conveyed into the rinsing section via a bottle neck suspension system.
Step 2: Internal Rinsing
Bottles are rinsed using clean water or sterilized air to ensure hygiene before filling.
Step 3: Filling Process
Gravity filling technology ensures stable and precise liquid volume control with high-speed operation.
Step 4: Capping Process
Caps are automatically sorted and applied with torque-controlled capping heads for secure sealing.
Step 5: Output Conveying
Finished bottles are transferred to labeling or packaging systems for final processing.
Product Parameter Table
| Parameter | Specification |
|---|---|
| Capacity (for 500 ml) | 8000-12000 BPH |
| Suitable bottle shapes | PET circular or square |
| Bottle diameter | 50-115 mm |
| Compressor air | 0.3-0.7 MPa |
| Washing medium | Aseptic water |
| Rinsing pressure | >0.06 MPa, <0.2 MPa |
| Total power | 5.41 kW |
| Overall dimensions | 2.8×2.2 m |
| Height | 2.25 m |
| Weight | 4500 kg |
Why Choose This Solution
| Feature | This Solution | Traditional Filling Machine |
|---|---|---|
| Production Integration | Washing + Filling + Capping | Separate machines required |
| Efficiency | Up to 36000 BPH | Lower speed output |
| Hygiene Level | SUS304/316L food-grade contact | Partial stainless steel |
| Automation | Full PLC intelligent control | Semi-automatic operation |
| Changeover Time | Fast automatic adjustment | Manual adjustment required |
| Maintenance Downtime | Reduced by 30% | Higher downtime frequency |
Conclusion: This solution provides higher automation, better hygiene, and significantly improved production efficiency compared to conventional systems.
Main Features
- Integrated rinsing, filling, and capping system for continuous production
- Hanging bottle neck conveyor for fast and flexible bottle changeover
- Gravity filling technology for stable, high-speed filling accuracy
- PLC intelligent control system for precise automated operation
- SUS304/SUS316L stainless steel contact parts for food safety compliance
- Siemens, Mitsubishi, and Omron electrical components for reliability
- Automatic dummy bottle cleaning system for simplified maintenance
- Reduced downtime by up to 30% for higher production efficiency
- Contactless filling design improves hygiene and reduces contamination risk
- Automatic bottle changeover system improves production flexibility
Application Scenarios
- Bottled drinking water production plants
- Mineral water bottling factories
- Purified water manufacturing lines
- Beverage filling production facilities
- Large-scale beverage packaging industries
- OEM bottled water contract manufacturing plants
- Industrial water treatment and bottling operations
Buying Guide
- Choose capacity based on daily production demand (1000–36000 BPH range)
- Confirm bottle size compatibility (0.2L–2L PET bottles)
- Select automation level (fully automatic PLC control recommended)
- Ensure stainless steel grade meets food safety requirements
- Check electrical brand configuration for long-term stability
- Evaluate after-sales service and spare parts availability
FAQ
Q1: What is Fully Automatic Water Filling Solution used for?
A1: It is used for high-speed production of bottled drinking water, mineral water, and purified water in PET bottle packaging plants.
Q2: What bottle sizes can this water filling solution handle?
A2: It supports PET bottles ranging from 0.2L to 2L, suitable for flexible production requirements.
Q3: What is the production capacity of this filling system?
A3: The system operates at 1000 to 36000 bottles per hour depending on configuration.
Q4: Is this water filling machine suitable for mineral water production?
A4: Yes, it is widely used in mineral water and purified water bottling factories.
Q5: What materials are used in this filling solution system?
A5: The system uses SUS304 and SUS316L stainless steel for all beverage contact parts.
Q6: Does this system support automatic bottle changeover?
A6: Yes, it includes an automatic bottle changeover system to reduce downtime.
Q7: What control system is used in this filling solution?
A7: It uses an advanced PLC control system with Siemens, Mitsubishi, and Omron components.
Q8: Why is gravity filling used in this system?
A8: Gravity filling ensures stable, accurate, and high-speed liquid filling performance.
Summary
Fully Automatic Water Filling Solution is a high-efficiency, hygienic, and intelligent bottling system designed for modern beverage production plants. With integrated rinsing, filling, and capping functions, advanced PLC automation, and stainless steel construction, it delivers stable performance, reduced downtime, and scalable production capacity for global bottled water manufacturers.
Contact us to get your quotation now.
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