Viscous Paste Filling Packaging Production Solution SS304


Viscous paste filling packaging production solution designed for high viscosity products such as chocolate spread, butter and sauce. The system uses piston or servo filling technology with anti drip design to ensure accurate dosing and clean operation. Built with SS304 food grade structure, it provides stable performance, hygienic production and flexible packaging options for modern food and paste processing industries.

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Viscous Paste Filling Packaging Product Introduction 

This viscous paste filling packaging production solution is specially designed for high viscosity products such as chocolate spread, butter, mustard, sauce and cream. It integrates feeding, heating, dosing, filling, sealing and finished product output into one complete automatic system.

The system adopts advanced piston filling or servo driven dosing technology, ensuring high accuracy, stable flow and anti drip performance for thick materials. Built with SS304 food grade stainless steel, it meets strict hygiene requirements and is suitable for continuous industrial production.

Compared with conventional filling machines, this solution improves production efficiency, reduces material waste and ensures consistent packaging quality for viscous products.

 

Production Process Description

The viscous paste packaging process includes the following steps:

1. Material Preparation and Feeding
Viscous materials are stored in tanks and transferred through pipelines or pumps

2. Heating System Optional
Heating system improves flowability of high viscosity products if required

3. Piston Filling System
High precision piston or servo filling system ensures accurate dosing

4. Container or Pouch Positioning
Containers or pouches are automatically positioned for filling

5. Filling Process
Paste materials are filled smoothly with anti drip control

6. Sealing or Capping
Packaging is sealed or capped to ensure leak proof and secure closure

7. Coding and Output
Date printing and finished products are discharged automatically

 

Technical Specifications

Machine type Automatic viscous paste filling packaging production solution
Application Chocolate spread, butter, mustard, sauce, cream
Packaging type Bottle, cup, jar, pouch (customizable)
Filling type Piston pump or servo filling system
Capacity 20–80 containers/min
Filling range 50–5000 ml (customizable)
Filling accuracy ±1%
Viscosity range 1000–100000 cps
Feeding system Storage tank with pump feeding
Heating system Optional for high viscosity materials
Control system PLC with touch screen
Operation mode Fully automatic with manual adjustment support
Material SS304 food grade stainless steel
Power supply 220V / 380V / 415V
Total power 3–8 kW
Air consumption 0.5–0.8 m³/min
Air pressure 0.6–0.8 MPa
Anti drip system Included for clean filling
Cleaning system Optional CIP cleaning system
Optional functions Mixing tank, homogenizer, metal detector
Integration Compatible with full paste production line

Note:
All specifications can be customized based on product characteristics, packaging format and production requirements.

Solution Composition

This packaging production solution typically includes:

. Storage tank or mixing tank for material preparation

. Transfer pump system for stable feeding

. Automatic piston filling machine

. Container or pouch positioning system

. Sealing or capping system

. Coding and labeling system

. Finished product conveyor

. Optional CIP cleaning and inspection system

Industry Applications

This viscous paste filling solution is widely used in:

Food processing industry for sauces and spreads
Chocolate and confectionery production
Butter and dairy product packaging
Condiment and seasoning manufacturing
Cosmetic cream and personal care products
Pharmaceutical paste packaging

 

Main features

. High precision piston or servo filling system ensures accurate dosing for high viscosity paste materials with stable performance

. Advanced anti drip filling design prevents material leakage and keeps packaging clean and consistent

. Suitable for a wide range of viscous products including chocolate spread, butter, sauce and cream

. SS304 food grade stainless steel structure ensures hygienic production and corrosion resistance

. Optional heating system improves flowability of thick materials and enhances filling stability

. Fully automatic operation integrates feeding, filling, sealing and output, reducing labor cost and improving efficiency

. Flexible packaging compatibility supports bottles, cups, jars and pouch packaging formats

. Intelligent PLC control system with touch screen enables easy operation and real time monitoring

. Modular system design allows easy integration with mixing, homogenizing and conveying equipment

. Low maintenance structure with easy cleaning design suitable for food and cosmetic industries

 

Application Scenarios

. Chocolate spread packaging for food brands and confectionery manufacturers

. Butter and dairy product filling for industrial food production lines

. Mustard and sauce packaging for condiment and seasoning factories

. Cream and paste filling for cosmetic and personal care products

. High viscosity food packaging requiring precise dosing and stable sealing

. OEM and contract manufacturing production lines for paste products

. Packaging for export products requiring hygienic and reliable filling systems

. Automated production upgrades for factories replacing manual or semi automatic equipment

 

Why Choose This Machine

. Complete production solution instead of single machine, supporting full process automation

. High precision filling ensures consistent product quality and reduces material waste

. Designed for viscous materials with professional anti drip and stable flow control

. SS304 food grade structure ensures hygienic and reliable production

. Flexible system design allows customization based on production requirements

. Suitable for long term industrial production with stable and efficient performance

. Can be integrated with mixing, homogenizing and storage systems to form a complete production line

With extensive experience in food processing equipment, we have successfully delivered packaging solutions to customers worldwide.

 

FAQ

What products can this system handle?
This system is suitable for chocolate spread, butter, mustard, sauce and other viscous paste products

How does the system handle high viscosity materials?
It uses piston or servo filling system with stable pressure control for smooth filling

Is heating required for thick products?
Heating system can be added to improve flowability of high viscosity materials

What packaging formats are supported?
It supports bottles, cups, jars and pouches depending on configuration

Can the system be customized?
Yes, the solution can be customized based on product characteristics and production capacity

Is the system suitable for continuous production?
Yes, it is designed for stable and continuous industrial operation

Does the system support cleaning functions?
Yes, CIP cleaning system can be added for easy maintenance

 

Contact us today to get a customized packaging solution and detailed quotation. Our engineering team will provide professional technical support and guidance.

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