Mayonnaise Packaging Production Solution for Spout Pouch SS304

Mayonnaise Packaging Production Solution Product Introduction 

This mayonnaise packaging production solution is specially designed for viscous liquid products such as mayonnaise, ketchup, sauce and dressing. It integrates feeding, dosing, filling, spout sealing and finished product output into one complete automatic packaging system.

The system is built with SS304 food grade stainless steel and optimized for spout pouch packaging, ensuring hygienic production, stable filling performance and strong sealing quality. It is widely used in food processing plants where product consistency, efficiency and shelf life are critical.

Compared with traditional filling machines, this solution improves production efficiency, reduces material waste and ensures accurate and stable packaging results.

Production Process Description

The mayonnaise packaging process includes the following steps:

1. Raw Material Feeding
Mayonnaise or sauce is transferred into the hopper through pump or storage tank system

2. Viscous Liquid Filling System
Piston pump or rotor pump ensures accurate dosing for high viscosity products

3. Pouch Feeding
Spout pouches are automatically picked and positioned

4. Pouch Opening and Positioning
The pouch is opened and aligned for precise filling

5. Filling Process
Sauce is filled into the pouch with high accuracy and stable flow control

6. Spout Sealing
The spout is sealed securely to ensure leak proof packaging

7. Coding and Output
Date printing and finished products are discharged automatically

 

Technical Specifications

Machine type	Automatic sauce packaging production solution
Application	Mayonnaise, ketchup, sauce, dressing, viscous liquid
Packaging type	Spout pouch, stand up pouch, doypack
Filling type	Piston pump or rotor pump filling system
Capacity	20–60 packs/min
Filling range	50–2000 ml (customizable)
Filling accuracy	±1%
Bag size range	Width 100–300 mm, length 120–400 mm
Viscosity range	1000–100000 cps
Control system	PLC with touch screen
Material	SS304 food grade stainless steel
Power supply	220V / 380V / 415V
Total power	3–7 kW
Air consumption	0.5–0.8 m³/min
Sealing type	Spout sealing system
Optional functions	Heating system, mixing tank, CIP cleaning system
Integration	Compatible with sauce processing and mixing systems

Note:
All specifications can be customized based on product characteristics, packaging format and production requirements.

Solution Composition

This packaging production solution typically includes:

. Storage tank or mixing tank for sauce preparation

. Transfer pump system for stable material feeding

. Automatic filling system with piston or rotor pump

. Spout pouch feeding and positioning system

. Spout sealing system for leak proof packaging

. Coding system for date and batch printing

. Finished product conveyor system

. Optional CIP cleaning system for hygiene maintenance

 

Industry Applications

This mayonnaise packaging production solution is widely used in:

Food processing plants
Sauce and condiment manufacturing
Mayonnaise and dressing production
Ketchup and liquid seasoning packaging
Ready meal and food ingredient factories

Main features

. High precision piston or rotor pump filling system ensures accurate dosing for viscous liquids and stable production performance

. Designed for spout pouch packaging providing convenient usage and improved product market appeal

. SS304 food grade structure ensures hygienic production and compliance with food safety standards

. Fully automatic operation reduces labor cost and increases production efficiency

. Stable sealing system ensures leak proof packaging and extends product shelf life

. Suitable for high viscosity products with consistent flow control and filling accuracy

. Flexible configuration allows adaptation to different packaging sizes and production requirements

. Easy cleaning and maintenance design suitable for food industry applications

 

Application Scenarios

. Mayonnaise packaging for food brands and industrial production lines

. Ketchup and sauce packaging for retail and export markets

. Dressing and liquid seasoning packaging for food manufacturers

. High viscosity food product packaging requiring stable filling and sealing

. Spout pouch packaging applications for convenient and portable products

. OEM and contract manufacturing production lines for sauce packaging

Why Choose This Machine

. Complete production solution instead of a single machine helping customers build a full automatic sauce packaging line

. Stable and accurate filling system ensures consistent product quality for viscous liquids

. SS304 food grade design ensures hygiene, durability and long term reliability

. Suitable for high viscosity products with professional filling and sealing technology

. Support customized system design based on factory layout and production capacity

. Improve packaging efficiency while reducing operational cost and material waste

. Compatible with upstream mixing and processing systems to form a complete production line

With extensive experience in food processing equipment, we have successfully delivered packaging solutions to customers worldwide.

 

FAQ

What products can this system handle?
This system is suitable for mayonnaise, ketchup, sauce, dressing, jam and other viscous liquid food products

Is it suitable for spout pouch packaging?
Yes, the system is specially designed for spout pouch packaging with stable and reliable sealing performance

How does the machine handle high viscosity materials?
The system uses piston pump or rotor pump filling to ensure smooth flow and accurate dosing for high viscosity products

What is the viscosity range supported by the system?
It can handle products with viscosity ranging from 1000 to 100000 cps depending on configuration

What is the production capacity of the machine?
The capacity typically ranges from 20 to 60 packs per minute depending on product and filling volume

Can the system be customized for different products?
Yes, the production solution can be customized based on product type, viscosity, packaging format and production capacity

Is the machine suitable for food grade production?
Yes, it is made of SS304 stainless steel and designed to meet food hygiene standards

Can the system be integrated with other equipment?
Yes, it can be integrated with mixing tanks, storage tanks and conveying systems to form a complete production line

Does the system support heating for thick products?
Yes, a heating function can be added to improve flowability of high viscosity materials

Is cleaning and maintenance easy?
Yes, the system is designed for easy cleaning and can be equipped with CIP cleaning system

Can different pouch sizes be used?
Yes, the system supports different pouch sizes with flexible adjustment

Is nitrogen flushing available?
Yes, nitrogen flushing can be added to extend product shelf life

 

Contact us today to get a customized packaging solution and detailed quotation. Our engineering team will provide professional technical support and guidance.