Automatic Dual Chamber Tube Filling Machine for Paste

Automatic Dual Chamber Tube Filling Machine Product Introduction

The Automatic Dual Chamber Tube Filling Machine for Paste is a specialized automatic filling and sealing solution designed for dual compartment tube products. The machine integrates tube feeding, positioning, dual material filling, ultrasonic sealing, and date coding functions into one complete system, providing an efficient production solution for cosmetic, pharmaceutical, and personal care manufacturers.

Equipped with a servo piston pump filling system, the machine provides accurate and stable filling performance for high-viscosity products such as creams, gels, ointments, and lotions. The dual chamber structure allows two different materials to be filled into separate compartments of one tube, creating innovative packaging solutions for modern cosmetic and healthcare products.

The machine adopts ultrasonic sealing technology to achieve clean and reliable tube sealing without traditional heating methods. With automatic operation, precise control, and flexible adjustment, this dual chamber tube filling machine is suitable for manufacturers requiring high-quality tube packaging with unique product designs.

Industry Pain Points

• Traditional tube filling equipment cannot meet the demand for dual compartment tube packaging.
• Manual filling of multi-component products leads to inconsistent filling ratios and lower efficiency.
• High-viscosity products are difficult to fill accurately due to their flow characteristics.
• Unstable sealing quality may affect product appearance and shelf life.
• Cosmetic and personal care brands require innovative packaging formats to improve market competitiveness.
• Frequent product changes require flexible equipment with adjustable filling parameters.
• Manual tube handling increases labor costs and production complexity.
• Manufacturers need hygienic and reliable equipment for cream, gel, and paste production.

Our Solution

The Automatic Dual Chamber Tube Filling Machine provides a complete automated solution for dual compartment paste product packaging.

The machine uses servo piston pumps to accurately control filling volume and ensure stable distribution of different materials. The automatic tube feeding and positioning system improves production efficiency, while the ultrasonic sealing system creates strong and attractive tube sealing results.

By combining dual filling technology, intelligent control, and automatic operation, the equipment helps manufacturers produce advanced dual chamber tube products with improved efficiency, consistency, and packaging quality.

System Overview

The Automatic Dual Chamber Tube Filling Machine is designed specifically for dual chamber plastic tube packaging applications. The system includes automatic tube feeding, tube positioning, dual-channel filling, ultrasonic sealing, and finished product discharge.

During operation, empty tubes are automatically transferred into the filling station and accurately positioned. Two different paste materials are then filled into separate chambers through independent filling channels. After filling, the ultrasonic sealing unit completes the tube sealing process to ensure package integrity and professional appearance.

The machine is equipped with a PLC control system and touchscreen interface, allowing operators to easily adjust filling volume, sealing parameters, and production settings according to different product requirements.

Process Description

1. Tube Loading
Empty dual chamber tubes are automatically supplied through the tube feeding system and transferred to the filling station.

2. Tube Positioning
The rotary positioning system accurately aligns each tube to ensure precise filling and sealing.

3. Dual Material Filling
Two different paste products are filled into separate tube chambers through servo piston pumps with controlled filling volume.

4. Filling Adjustment
The filling parameters can be adjusted according to product viscosity, filling volume, and production requirements.

5. Ultrasonic Sealing
The ultrasonic sealing system creates a strong and clean seal without traditional heating methods.

6. Date Coding
Optional coding equipment can print production information on tubes for product traceability.

7. Finished Product Output
Completed tubes are automatically discharged for further inspection, packaging, or transportation.

Main Features

Automatic tube feeding, filling, sealing, and discharge process reduces manual operation requirements.

Dual chamber filling design allows two different materials to be packaged in one tube.

Servo piston pump filling system provides high accuracy and stable filling performance.

Ultrasonic sealing technology creates clean, reliable, and attractive tube seals.

Suitable for high-viscosity products including creams, gels, lotions, and ointments.

Adjustable filling volume supports different product specifications.

PLC touchscreen control system enables convenient operation and parameter adjustment.

Compact stainless steel structure meets hygienic production requirements.

Optional date coding function improves product management and traceability.

Designed for cosmetic, pharmaceutical, and personal care product manufacturers.

Key Performance Highlights

The machine provides a specialized solution for dual chamber tube products by combining accurate filling technology with reliable ultrasonic sealing performance.

The servo piston pump system ensures consistent filling quantity for different paste materials, helping maintain product quality and reduce material waste.

The dual chamber design enables manufacturers to develop innovative packaging formats with two separate formulations in one tube.

The ultrasonic sealing system improves sealing appearance while reducing dependence on traditional heating processes.

With automatic operation, flexible adjustment, and stable performance, the equipment is suitable for continuous production of premium tube products.

Why Choose This Equipment

• Specially designed for dual chamber tube packaging
• Accurate filling of two different paste materials
• Suitable for cosmetic and personal care products
• Reliable ultrasonic sealing technology
• Reduced manual operation and production costs
• Improved packaging appearance and product value
• Stable operation for continuous production
• Flexible filling volume adjustment
• Hygienic stainless steel construction
• Suitable for customized tube packaging projects

Technical Specifications

Parameter	Specification
Equipment Type	Automatic Dual Chamber Tube Filling Machine for Paste
Applicable Products	Cream, gel, lotion, ointment, toothpaste, and other paste products
Filling System	Servo piston pump
Power Supply	220V / 110V, 50-60Hz
Machine Power	2.6 kW
Filling Range	10-120 ml / 25-250 ml (Customizable)
Filling Accuracy	±1%
Working Speed	Approx. 10-13 pcs/min (Depending on tube size and product characteristics)
Tube Type	Dual chamber tube
Sealing Method	Ultrasonic sealing
Sealing Height	50-210 mm
Sealing Diameter	25-50 mm
Ultrasonic Frequency	20 kHz
Hopper Capacity	30 L × 2
Air Pressure	0.6 MPa
Control System	PLC touchscreen control
Machine Dimension	Approx. 1830 × 1400 × 1780 mm (L × W × H)
Machine Weight	Approx. 530 kg
Application Industry	Cosmetics, personal care, pharmaceutical, healthcare, and daily chemical industries

Optional Equipment

• Date coding machine
• Customized filling pump
• Automatic tube loading system
• Product heating system
• Cooling system
• Conveyor connection
• Customized tube positioning system
• Additional filling nozzles

Application Scenarios

Dual chamber cosmetic cream production for premium skincare brands.

Two-component facial care product packaging requiring separate formulations.

Eye cream tube filling for beauty and personal care products.

Gel product packaging for healthcare and cosmetic applications.

Body lotion dual chamber tube production.

Toothpaste and oral care product packaging.

Medical ointment tube filling for pharmaceutical applications.

Trial-size and travel-size personal care product packaging.

High-end customized tube packaging projects.

Innovative cosmetic product manufacturing with dual formulation designs.

Industry Applications

Cosmetics Industry for creams, lotions, serums, and skincare products.

Personal Care Industry for innovative dual chamber tube products.

Pharmaceutical Industry for ointments and medical gels.

Healthcare Industry for specialty topical products.

Beauty Product Industry for premium skincare packaging.

Oral Care Industry for toothpaste and gel products.

OEM Cosmetic Manufacturing Industry for customized packaging solutions.

Daily Chemical Industry for personal hygiene products.

Advanced Packaging Industry for innovative tube designs.

High-End Consumer Product Industry for premium tube packaging.

FAQ

1. What is a dual chamber tube filling machine?

It is a machine designed to fill two different materials into separate chambers of one tube, allowing combined product packaging.

2. What products can this machine fill?

It is suitable for creams, gels, lotions, ointments, toothpaste, and other high-viscosity paste products.

3. How accurate is the filling system?

The servo piston pump provides filling accuracy of approximately ±1%.

4. What sealing method does the machine use?

The machine uses ultrasonic sealing technology for reliable and clean tube sealing.

5. Can filling volume be customized?

Yes, filling volume can be adjusted according to product requirements.

6. Is this machine suitable for cosmetic products?

Yes, it is widely suitable for skincare creams, lotions, gels, and beauty products.

7. Can the machine fill two different formulas?

Yes, the dual chamber design allows two separate materials to be filled into one tube.

8. Does it support automatic tube feeding?

Yes, the machine is equipped with an automatic tube feeding structure.

9. Can production date printing be added?

Yes, a date coding system can be installed as an optional function.

10. Can the machine be customized?

Yes, filling volume, tube size, filling system, and additional functions can be customized according to production requirements.

 

Contact us to get your quotation now.

Get in touch with our engineering team.