Automatic Cosmetic Liquid Filling Machine with Dual Pump System

Automatic Cosmetic Liquid Filling Machine Product Introduction

Automatic Cosmetic Liquid Filling Machine with Dual Pump System is a high-performance filling solution specially designed for cosmetic and personal care liquid products. The machine is suitable for filling a wide range of products, including facial serum, lotion, toner, essential oil, shampoo, shower gel, skincare liquid and other low to medium viscosity materials.

Equipped with a dual pump filling system, this automatic filling machine provides flexible production capability for different product characteristics. The peristaltic pump is suitable for hygienic filling of sensitive liquids, while the piston pump provides stable and accurate filling for higher viscosity products. The dual filling structure allows manufacturers to handle multiple product types with one machine.

The equipment integrates automatic bottle conveying, positioning, quantitative filling and production control functions. With stainless steel construction, precise filling technology and intelligent PLC operation, it helps cosmetic manufacturers improve production efficiency, reduce product waste and achieve consistent packaging quality.

Product Overview

With the rapid growth of skincare and personal care markets, cosmetic manufacturers require flexible filling equipment that can handle different formulations while maintaining high accuracy and hygiene standards.

Traditional manual filling processes often result in unstable filling volume, higher labor costs and inconsistent product quality. The Automatic Cosmetic Liquid Filling Machine with Dual Pump System provides an automated solution for bottle filling applications, improving production efficiency while reducing operational costs.

The machine adopts a modular filling design and can be used as a standalone filling unit or integrated into a complete cosmetic production line. It is especially suitable for factories producing multiple SKU products that require frequent product changes and different filling requirements.

Industry Pain Points

Manual liquid filling requires high labor input and limits production capacity.

Different cosmetic formulations require different filling methods and equipment adjustments.

Low filling accuracy may lead to material waste and inconsistent product appearance.

Viscous cosmetic liquids can be difficult to fill smoothly with standard pumps.

Frequent product switching increases cleaning and adjustment time.

Cosmetic manufacturers need hygienic equipment with stable long-term performance.

Our Solution

The Automatic Cosmetic Liquid Filling Machine with Dual Pump System provides a flexible and efficient filling solution for cosmetic manufacturers.

The dual pump configuration allows different filling methods according to product characteristics. Peristaltic pumps provide clean and precise filling for premium liquids, while piston pumps are suitable for thicker lotions and viscous materials.

The machine uses automatic control technology to achieve accurate dosing, stable bottle positioning and continuous production. It can be customized with different filling heads, bottle handling systems and production speeds according to customer requirements.

Working Principle

1. Bottle Feeding
Empty bottles enter the conveyor system and are automatically transferred to the filling station.

2. Bottle Positioning
The positioning mechanism accurately fixes bottles to ensure stable filling.

3. Automatic Filling
The selected filling pump delivers cosmetic liquid into bottles according to preset parameters.

4. Filling Control
The PLC system controls filling volume, speed and operation status.

5. Finished Product Output
Filled bottles are automatically transported to the next production process.

Process Flow:
Bottle Feeding → Bottle Positioning → Dual Pump Filling → Filling Inspection → Product Output

System Overview

The automatic cosmetic liquid filling machine consists of a bottle conveyor, filling nozzles, dual pump system, material hopper, positioning device, PLC control panel and stainless steel machine frame.

The dual pump system provides greater flexibility compared with conventional single-pump filling machines. Different pumps can be selected based on product viscosity, formulation requirements and production targets.

The compact structure allows easy installation in cosmetic production workshops while maintaining stable filling performance and convenient maintenance.

Main Features

Dual Pump Filling System

Supports different filling technologies to handle various cosmetic liquid viscosities and formulations.

High Filling Accuracy

The precision filling system ensures consistent dosage and reduces product loss during production.

Suitable for Multiple Cosmetic Products

Designed for serum, lotion, toner, essential oil, shampoo, shower gel and other liquid products.

Anti-Drip Filling Nozzles

Special nozzle design helps prevent dripping and keeps the production area clean.

Flexible Production Capability

Suitable for different bottle sizes, filling volumes and cosmetic product categories.

Hygienic Stainless Steel Design

Food-grade and cosmetic-grade stainless steel materials provide durability and easy cleaning.

Intelligent PLC Control

The touch screen control system allows convenient parameter adjustment and operation monitoring.

Standalone or Line Integration

Can operate independently or connect with automatic labeling and packaging equipment.

Dual Pump System Advantages

One Machine for Multiple Products
The dual pump configuration allows manufacturers to switch between different cosmetic formulations without purchasing multiple filling machines.

Better Product Adaptability
Different pumps can be selected according to viscosity, texture and production requirements.

Improved Production Flexibility
Suitable for cosmetic factories producing multiple product categories with different filling characteristics.

Reduced Equipment Investment
One flexible filling system helps reduce the need for separate machines for different liquids.

Higher Production Stability
Optimized pump selection improves filling consistency and reduces production interruptions.

Why Choose This Equipment

Dual pump design allows one machine to handle different cosmetic formulations.

High filling accuracy improves product consistency and reduces production waste.

Suitable for both thin liquids and higher viscosity cosmetic products.

Automatic operation reduces labor requirements and improves production efficiency.

Stable filling performance helps cosmetic brands maintain product quality.

Compact structure saves factory space and simplifies installation.

Stainless steel construction meets cosmetic production hygiene requirements.

Flexible customization supports different bottle sizes and production needs.

Easy operation and maintenance reduce downtime.

Ideal equipment for cosmetic factories expanding automatic production capacity.

Technical Specifications

Parameter	Specification
Equipment Type	Automatic Cosmetic Liquid Filling Machine with Dual Pump System
Application	Serum, Lotion, Toner, Essential Oil, Shampoo, Shower Gel and Other Cosmetic Liquids
Machine Voltage	110V / 220V, 50–60Hz
Machine Power	Approx. 4 kW
Filling Pump Type	Peristaltic Pump / Piston Pump
Filling Range	30–300 ml (Customizable According to Product Requirements)
Maximum Flow Rate of Peristaltic Pump	Approx. 12 L/min
Hopper Capacity	Approx. 90 L
Filling Nozzle Quantity	2 / 4 Filling Heads (Customizable)
Working Capacity	Approx. 20–70 Bottles/min (Depending on Filling Volume and Product Characteristics)
Filling Accuracy	±1%
Filling Method	Automatic Quantitative Bottle Filling
Suitable Products	Cosmetic Liquid, Skincare Products, Personal Care Liquids and Low/Medium Viscosity Materials
Air Pressure Requirement	0.5–0.8 MPa
Control System	PLC Touch Screen Control
Bottle Positioning	Automatic Bottle Positioning System
Filling Nozzle Type	Anti-Drip Filling Nozzle
Machine Structure	Stainless Steel Frame with Hygienic Design
Product Contact Material	Food/Cosmetic Grade Stainless Steel
Machine Installation Type	Standalone Machine or Integrated Production Line
Machine Size	Approx. 3000 × 915 × 1850 mm (L × W × H)
Package Size	Approx. 3200 × 1070 × 2000 mm (L × W × H)
Package Weight	Approx. 496 kg

Optional Equipment

Additional Filling Heads

Increase production capacity according to customer requirements.

Heating Mixing Hopper

Suitable for products requiring temperature control and uniform mixing.

Automatic Bottle Unscrambler

Provides automatic bottle feeding for complete production automation.

Capping Machine

Can be integrated with automatic bottle capping equipment.

Labeling Machine

Connects with labeling systems for complete cosmetic packaging lines.

CIP Cleaning System

Available for applications requiring frequent product change and hygienic cleaning.

Bottle Compatibility

The machine can be customized for different cosmetic bottle types, including:

• Glass bottles
• Plastic bottles
• PET bottles
• Dropper bottles
• Pump bottles
• Essential oil bottles
• Serum bottles

Adjustable positioning and filling systems ensure stable operation with different container designs.

Application Scenarios

Facial serum bottle filling for skincare brands and cosmetic manufacturers.

Lotion and moisturizer filling for daily personal care products.

Essential oil filling for aromatherapy and natural beauty products.

Toner and facial water bottle packaging production.

Shampoo and shower gel filling for personal care factories.

Anti-aging and functional skincare product production.

Private label and OEM cosmetic manufacturing projects.

Small batch premium cosmetic production requiring high accuracy.

Large-scale cosmetic factories requiring continuous automatic filling.

Multi-product cosmetic production lines with frequent formulation changes.

Industry Applications

Cosmetics Industry for skincare, beauty and personal care products.

Skincare Manufacturing Industry for serum, lotion, toner and essence production.

Personal Care Industry for shampoo, shower gel and body care liquids.

Essential Oil Industry for natural oil and aromatic liquid products.

Beauty Industry for professional skincare and salon products.

OEM/ODM Cosmetic Industry for customized brand manufacturing.

Daily Chemical Industry for household and personal hygiene liquids.

Luxury Cosmetic Industry for premium small-volume products.

Health and Wellness Industry for functional beauty liquids.

International Cosmetic Brands requiring standardized filling production.

FAQ

1. What products can this machine fill?

It can fill serum, lotion, toner, essential oil, shampoo, shower gel and other cosmetic liquids.

2. Why use a dual pump system?

The dual pump system allows different pumps to handle different product viscosities and improves production flexibility.

3. Can the filling volume be customized?

Yes, filling volume can be adjusted according to bottle size and customer requirements.

4. Is the machine suitable for high-viscosity products?

Yes, the piston pump option is suitable for thicker cosmetic liquids.

5. What bottles can be used?

The machine supports various cosmetic bottle shapes and sizes through customization.

6. Is the filling accuracy stable?

Yes, the precision filling system provides consistent filling performance.

7. Can it be connected with other machines?

Yes, it can integrate with capping machines, labeling machines and complete packaging lines.

8. Is the machine easy to clean?

Yes, stainless steel structure and accessible components make cleaning and maintenance convenient.

9. Can it work for small production batches?

Yes, it is suitable for both small-scale and industrial cosmetic production.

10. Can the machine be customized?

Yes, filling heads, pumps, bottle handling systems and functions can be customized according to production requirements.

 

Contact us to get your quotation now.

Get in touch with our engineering team.