1200L Chocolate Tank with Mixer Manufacturer for Processing

1200L Chocolate Tank Product Introduction

As a professional chocolate tank manufacturer, we provide high-performance 1200L chocolate tanks with integrated mixing systems, designed for efficient chocolate processing in food and confectionery production. This system ensures uniform melting, stable temperature control, and consistent chocolate viscosity, making it ideal for continuous industrial applications.

The 1200L chocolate tank with mixer is widely used for melting, holding, and processing chocolate in production lines. It is suitable for dark chocolate, milk chocolate, white chocolate, compound chocolate, and cocoa-based products. The integrated agitator ensures homogeneous mixing, preventing sedimentation and improving overall product consistency.

With advanced jacketed heating design and precise temperature control, this system minimizes thermal degradation, maintains chocolate texture, and enhances production efficiency. It can also be integrated into complete chocolate processing lines including tempering, molding, and coating systems.

System Overview

• 1200L capacity designed for medium-scale chocolate processing and production

• Integrated mixer ensures uniform chocolate consistency and smooth flow

• Jacketed heating system provides controlled and even temperature distribution

• Suitable for melting, holding, and continuous chocolate supply

• Designed for stable and long-term industrial operation

• Modular design allows integration into full chocolate production lines

Production Process Description

• Solid chocolate or cocoa materials are loaded into the tank

• Jacket heating system gradually melts chocolate under controlled temperature

• Mixer continuously agitates the material to ensure uniform heat distribution

• Melted chocolate is maintained at stable viscosity and temperature

• Chocolate is transferred to tempering, molding, or coating equipment

• Continuous supply supports stable downstream production

Working Principle

• Indirect heating through a jacket ensures gentle and uniform melting

• Circulating heat medium prevents localized overheating

• Agitation system maintains homogeneous mixing and prevents separation

• Insulation reduces heat loss and improves energy efficiency

• Temperature control system ensures stable processing conditions

Why This System Is Designed This Way

• Chocolate processing requires precise temperature control and uniform mixing

• Jacketed heating prevents burning and preserves product quality

• Continuous agitation ensures consistent viscosity and texture

• Insulated structure improves efficiency and reduces energy loss

• Designed for industrial-scale food processing applications

Technical Specifications

Capacity	1200L
Tank type	Jacketed chocolate tank with mixer
Application	Chocolate melting / mixing / holding / processing
Material (contact parts)	SS304 / Optional SS316
Outer jacket material	SS304
Inner surface finish	Mirror polished ≤0.4 μm
Outer surface finish	Brushed / Matte
Heating method	Electric / Hot water / Steam
Heating medium	Thermal oil / Hot water / Steam
Heating power	15–50 kW
Temperature range	30–95°C
Temperature control accuracy	±0.5–1°C
Heating time (solid to liquid)	2–5 hours (depending on material)
Mixing type	Anchor / Paddle / Scraper agitator (optional)
Mixing motor power	0.75–2.2 kW
Mixing speed	10–65 rpm (variable frequency optional)
Scraper system	Optional (for high-viscosity chocolate)
Jacket type	Double-layer / Optional triple-layer
Insulation material	PU foam / Rock wool
Insulation thickness	50–100 mm
Heat loss rate	≤5%
Discharge type	Bottom outlet / Valve control
Feeding method	Top inlet / Manhole feeding
Manhole size	400–500 mm
Level control	Sight glass / Sensor optional
Temperature sensor	PT100 / Digital sensor
Control system	Manual / Digital / PLC
PLC brand	Siemens / Schneider optional
Voltage	220V / 380V / 415V / 50Hz
CIP cleaning	Optional spray ball system
Cleaning pressure	2–4 bar
Installation type	Vertical
Foot support	Adjustable legs
Safety system	Overheat protection / Emergency stop
Working environment	Indoor food-grade facility
Integration capability	Pump / Tempering machine / Pipeline system
Production mode	Batch / Semi-continuous

Note: All configurations can be customized based on chocolate type, processing requirements, and production capacity

Industry Applications

• Chocolate manufacturing plants producing various chocolate products, where stable melting, uniform mixing, and consistent viscosity are essential for maintaining product quality

• Confectionery production lines requiring chocolate coating, filling, and decorative applications, where precise temperature and mixing control ensure smooth processing

• Food processing factories handling cocoa-based materials and chocolate products, requiring efficient melting and storage systems

Solution Composition

• Core chocolate tank system including jacketed tank body, heating system, and integrated mixing unit for melting and maintaining chocolate

• Pipeline and pump system for smooth chocolate transfer and process control

• Optional integration with tempering machines, enrobing systems, and storage tanks

Main Features

• 1200L capacity engineered for medium-scale chocolate processing, providing an optimal balance between production volume, temperature stability, and operational efficiency for continuous food manufacturing environments

• Integrated mixing system with optimized agitator design ensures uniform heat distribution, prevents sedimentation, and maintains consistent chocolate viscosity throughout melting, holding, and transfer processes

• Jacketed heating structure with indirect thermal transfer guarantees gentle and even chocolate melting, avoiding overheating, burning, or quality degradation while preserving flavor and texture

• High-precision temperature control system (±0.5–1°C) ensures stable processing conditions, minimizes crystallization issues, and supports consistent product quality across batches

• Flexible heating options (electric, hot water, or steam) allow seamless adaptation to different factory utilities, improving installation flexibility and energy efficiency

• Energy-efficient insulation structure significantly reduces heat loss, maintains stable temperature during long production cycles, and lowers operating costs

Key Engineering Advantages

• Optimized mixing system prevents sedimentation and ensures uniform texture

• Jacketed heating improves melting efficiency and product quality

• High-precision temperature control ensures consistent results

• Energy-efficient design reduces operating costs

• Reliable performance for continuous production

Application Scenarios

• Chocolate manufacturing plants producing dark, milk, and compound chocolate at medium scale, where stable melting temperature, consistent viscosity, and continuous chocolate supply are essential for maintaining product quality and production efficiency

• Confectionery and candy production lines requiring chocolate for coating, enrobing, and filling processes, where uniform mixing and precise temperature control directly affect product appearance and texture

• Bakery and dessert production facilities integrating chocolate into cakes, pastries, and fillings, requiring stable chocolate flow and consistent processing conditions to ensure product quality

• Food processing factories handling cocoa-based materials, chocolate sauces, and fillings, where efficient melting, mixing, and holding systems are necessary to support continuous production and reduce waste

• Industrial chocolate processing lines connecting melting, tempering, molding, and packaging systems, where the tank serves as a key buffer unit to ensure stable material supply and synchronized workflow

Why Choose This Machine

• As a direct manufacturer, we provide fully customized chocolate tank solutions based on your chocolate type, production capacity, and plant layout, ensuring optimal performance and seamless integration into your production line

• The 1200L capacity offers an ideal balance between flexibility and output, allowing you to scale production efficiently without excessive investment or energy consumption

• The advanced mixing system ensures homogeneous chocolate consistency, preventing separation and improving product quality across the entire production process

• Jacketed heating technology ensures controlled and uniform melting, protecting chocolate structure and enhancing final product quality

• High-precision temperature control minimizes process variability, ensuring consistent results and reducing production risks

• Energy-efficient design reduces operating costs, improves heat utilization, and increases overall production profitability

• Food-grade materials and hygienic design ensure compliance with international food safety standards and long-term durability

FAQ

What is a chocolate tank with mixer used for?
It is used for melting, mixing, holding, and transferring chocolate in food processing, ensuring stable temperature and consistent viscosity for continuous production.

What types of chocolate can this tank process?
It can handle dark chocolate, milk chocolate, white chocolate, compound chocolate, cocoa butter blends, and chocolate-based fillings or coatings.

Why is a mixing system important in chocolate processing?
The mixer ensures uniform heat distribution, prevents sedimentation, and maintains consistent viscosity, which is critical for stable chocolate quality.

How does the jacketed heating system improve performance?
It provides indirect and uniform heating, preventing overheating and ensuring smooth melting while preserving chocolate flavor and texture.

Is temperature control precise enough for industrial chocolate production?
Yes, the system offers high-precision control (±0.5–1°C), ensuring stable processing conditions and consistent product quality.

Can the tank be integrated into a full chocolate production line?
Yes, it can be connected with tempering machines, pumps, enrobing systems, and storage tanks to form a complete chocolate processing system.

What heating methods are available?
Electric heating, hot water circulation, and steam heating are available, depending on your factory utilities and production requirements.

Contact us to get your quotation now.

Get in touch with our engineering team.