12-22 PCS/min Vial Filling Machine Lab Use Precise Filling

Product introduction of Vial Filling Machine

The vial filling machine is a desktop, GMP-compliant system designed for small batch production of penicillin and other injectable liquids. Constructed with durable 304 stainless steel, it integrates high-precision ceramic pumps to deliver accurate and repeatable liquid filling. The machine solves the challenge of consistent dosing and reliable capping in laboratory, pharmaceutical, and biotech production. Its compact size and modular design allow fast installation, easy cleaning, and quick adaptation to different vial types. Suitable for pharmaceutical manufacturers, R&D labs, and quality control environments requiring precise, efficient, and safe vial filling operations.

Working Principle

The vial filling machine uses a high-precision ceramic piston pump to draw liquid from the reservoir and dispense it into vials. The pump head angle adjusts injection volume for accurate dosing. Filled vials are automatically detected by German sensors to ensure no filling occurs without bottles, and no capping occurs without lids. The rivet capping unit seals each vial reliably, while the modular desktop structure allows easy cleaning, small batch flexibility, and consistent output of up to 1800 vials per hour.

Product Parameter Table

Filling accuracy	≤0. 5%
sealing diameter	φ13 mm / φ15 mm / φ20 mm
Manufacturing speed	12-22 PCS/min
Power	AC 220 V,50-60 Hz,600 W
Air pressure	0.4-0.5 Mpa
Size of Host Machine	1230×780×600 mm
Filling range	2-25 ml

Main Features

• High-precision ceramic pump ensures accurate and repeatable liquid dosing for each vial.

• Desktop stainless steel structure provides compact, hygienic, and easy-to-clean operation.

• Intelligent operating system prevents filling without bottles and capping without lids.

• Riveting part coated with special hardening material ensures long-term durability and stability.

• Fast mold-based installation allows quick changeover between different vial types and sizes.

• Desktop design with GMP-compliant construction ensures safe, reliable, and small batch production.

Application Scenarios

• Pharmaceutical industry: precise filling and capping of penicillin and injectable vials.

• Laboratory and R&D: small batch vial filling for experimental and testing purposes.

• Biotech sector: accurate dosing of biological reagents, vaccines, and injectable liquids.

• Quality control: sample preparation and small batch production requiring GMP standards.

FAQ

Q1: What types of vials can this machine handle?
A: It is suitable for penicillin vials, injectable bottles, and similar small pharmaceutical containers.

Q2: How accurate is the filling system?
A: The ceramic pump ensures high measuring accuracy with consistent repeatability for every vial.

Q3: Is it easy to clean and maintain?
A: Yes, the 304 stainless steel construction and modular design allow fast cleaning and maintenance.

Q4: Can it handle different vial sizes?
A: Yes, the mold-based installation allows quick changeover for different bottle types.

Q5: Does it meet regulatory standards?
A: Yes, the machine has been tested to comply with GMP certification requirements.

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