1.2 m³/h Decanter Centrifuge for Food Grade Liquid Separation


Decanter centrifuge is a continuous separation system designed for liquid-liquid-solid three-phase processing in industrial applications. It operates using high-speed centrifugal force with differential screw rotation to achieve stratification and sedimentation of materials with density differences. The system supports stable separation of complex mixtures in food and beverage processing environments. It is suitable for continuous operation, enabling efficient clarification, phase recovery, and solid discharge in large-scale production lines requiring consistent performance.

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Decanter Centrifuge Product Introduction

1.2 m³/h decanter centrifuge is a horizontal screw discharge separation equipment designed for continuous liquid-liquid-solid three-phase processing. Constructed with corrosion-resistant stainless steel and wear-resistant components, it ensures stable operation under demanding industrial conditions. The system uses dual motors and frequency converters to achieve stepless differential speed control with energy recovery capability. It is designed to solve challenges in multi-phase separation, product clarification, and material recovery. Suitable for food, beverage, and biochemical industries, it supports efficient processing of complex fluids requiring controlled separation, hygiene compliance, and low energy consumption.

Working Principle

The decanter centrifuge operates by feeding a mixture into a high-speed rotating drum. Under centrifugal force, solids settle against the drum wall while two immiscible liquid phases separate into stratified layers based on density differences. A differential screw continuously conveys separated solids to the discharge outlet. Dual motor control adjusts speed difference between bowl and screw, enabling stable three-phase separation with energy-efficient operation and continuous discharge.

Product Parameter Table

Diameter (mm) 450
Length (mm) 2150
Length-to-diameter rate 4
G force 2500
Max solid discharge (m³/h) 2
Weight (kg) 3800
Dimension (L×W×H) (mm) 4447×1080×1385

Main Features

  • Dual motor and dual inverter system enables stepless differential speed regulation with improved energy efficiency performance.
  • Three-phase separation capability allows simultaneous processing of two liquid phases and one solid phase mixture effectively.
  • Wear-resistant ceramic alloy bushings extend service life in abrasive and corrosive industrial processing environments.
  • Carbide surfacing screw blade design improves durability and ensures stable conveying performance under continuous operation.
  • Common DC bus inverter system enables energy recovery from auxiliary motor, reducing overall power consumption.
  • Integrated electrical protection system prevents overload, phase loss, and torque instability during high-load operation.

Application Scenarios

  • Beverage processing for juice clarification, coconut milk separation, and liquid phase purification systems.
  • Dairy and plant-based milk industry for whey separation, protein recovery, and product clarification processes.
  • Food industry for starch extraction, sugar clarification, and fermentation liquid processing applications.
  • Biotechnology processing for biochemical mixture separation and fermentation broth clarification.
  • Industrial fluid processing where three-phase separation and continuous operation are required.

FAQ

Q1: What is a three-phase decanter centrifuge used for?
It separates two liquid phases and one solid phase simultaneously based on density differences.

Q2: What industries use this equipment?
It is widely used in food, beverage, dairy alternative, and biochemical processing industries.

Q3: How does energy saving work in this system?
The dual motor system with DC bus allows energy recovery from the auxiliary motor.

Q4: Can it handle continuous operation?
Yes, it is designed for continuous feeding, separation, and discharge processes.

Q5: What materials ensure durability?
Stainless steel construction with ceramic alloy bushings and carbide screw blades enhances wear resistance.

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